Journal Institution of Locomotive Engineers
Volume 41 (1951)
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Journal No. 219
Warder, S.B. (Paper No.498).
Electric traction prospects for British Railways. 3-28. Discussion.:
28-75 + 2 folding plates. 2 illustrations., 6 diagrams., 10 tables, 2 maps.
Note: appears to be duplicate Paper number:
see also paper by Shields in previous Volume.
Includes a map dated 1947 of lines which Southern Railway intended to electrify..
Fourth Ordinary General Meeting of the Session 1950-51 was held at the
Institution of Mechanical Engineers, Storeys Gate, London, on Wednesday
13 December 1950 at 5.30 p.m., Mr. R. A. Riddles, C.B.E., President, occupying
the chair. The President in introducing the Author of the Paper, said that
Mr. Warder who was now Chief Officer, Electrical Engineering, Railway Executive,
had had a unique opportunity of studying both electrical and mechanical
engineering on British Railways, having been Electrical Engineer for the
Southern Region and afterwards becoming Mechanical and Electrical Engineer
for the Southern Region. In that way he had had the innermost secrets of
mechanical engineering at his disposal, and from the Paper it would be found
that he had made great use of them. No one was more fitted to write a Paper
on this subject at the present time
Refers to then relatively small proportion of electrified railway track,
as compared with steam, in Britain, when considered with corresponding
proportions of steam and electric mileage in neighbouring continental temtories.
The Southern Region of British Railways has, however, comparable mileages
of steam and electrically operated train services, and having regard lo the
information disclosed by the Report on Railway Electrification (1950), affords
some useful comparisons in assessing some of the problem to be anticipated,
if, and when, large scale electrification is embarked upon in other Regions.
Details are given of the reduced operating cost of electrified services and
some improvements are mentioned which will enable further reductions in annual
operating costs to be obtained in the future.
The history of electric traction in this country would certainly support
the rigid belief of historians that ,history always repeats itself. Following
the WW1 there came in 1923 the amalgamation of the many separate railway
companies into the four great groups. There was much agitation about the
correct electrical system for traction in this country, and finally the Railway
Electrification Committee of 1927 known as the Pringle Committee confirmed
an earlier recommendation which led to regulations prescribed by the Railways
(Standardisation of Electrification) Order 1932, whereby two standard voltages
were permitted: namely, 1,500 Volts DC with overhead collection and 750 Volts
DC with third rail collection. The creation of the Central Electricitv Board
and the National Grid led to the appearance in 1931 of the Report on Main
Line Electrification known as the Weir Report, which showed that extensive
main line and suburban electrification would yield substantial returns on
the invested capital. This Report, which was well received, caused the prospects
of electric traction to soar, but apart from what was undertaken by the Southern
Railway little was done. Meanwhile economic conditions in the country were
worsening, and the railways, particularly in industrial areas, while feeling
the full effect of dwindling traffic, now felt the increasing competition
of road transport services. Under a Government scheme for assisting distressed
areas and trade generally, the London and North Eastern Railway embarked
in 1937 on two electrification schemes viz: Liverpool Street to Shenfield,
Manchester-Sheffield and Wath; but within two years war had broken out again,
causing these schemes to be suspended. Since the end of the war in 1945 the
Railways have undergone another amalgamation as a consequence of the
Nationalisation Act of 1948, and another Railway Electrification Committee
was appointed to review the recommendations of the Pringle Report in the
light of present day advances in the art of electric traction. Meanwhile
traffic receipts continue to fall, and road transport still wins traffic
from the railways.
In March, British electric traction engineers, together with a number of
engineers from neighbouring countries in Europe, attended a three day convention
at the Institution of Electrical Engineers; when some 30 papers were read
designed to illustrate the achievements of this country in the electric traction
field, but the time proved to be too short to do full justice to the formidable
capabilities of British engineers and the British electrical industry, which
were revealed. It was of course natural for an electrical audience to be
' electrified ' by its own achievements, but it has to be remarked that this
country has a very efficient steam operated railway system, of which it has
much reason to be very proud. It is therefore not without interest to shift
the point of vantage and obtain a different perspective by drawing a comparison
with the steam power already so strongly established and fiercely resisting
further encroachment on its hitherto exclusive preserves.
The war left the railways with the urgent work of deferred maintenance of
track and motive power, and consequently little else has been possible other
than to review future traction policies. Countless reports, have, therefore,
been made on the relative advantages and disadvantages of the various forms
of traction. The technical characteristics, and also $he operating and economic
factors, have been closely scrutinised, and finally weight has been given
to national considerations. The year 1950 still finds British Railways mainly
steam operated, and any enquiry as to our knowledge of electric traction
must be directed almost exclusively to the lines radiating from London south
of the Thames. The total combined route mileage of the former Great Western,
London Midland and Scottish and London & North Eastern Railways amounts
to some 17,357 miles of which to date only 165 route miles have been electrified;
only a further 75 (Manchester- Sheffield and Wath) are in immediate process
of electrification. The Southern Railway, of some 2,277 route miles, has
electrified 720 route miles or 32 per cent., as compared with the achievement
of 0.94 per cent. by the remaining former railway companies. If, in order
to obtain some yardstick to measure this rate of progress, we look to the
Continent, we find that electrification has proceeded in many places at about
the same rate as on the Southern. In a number of cases, however, traction
policy has been determined more by non-railway considerations such as the
relative availability of coal, oil and water power, or by international economic
policy. Thus we find that France had by 1948 already electrified 2,195 of
her 25,225 route miles, and 21 per cent. of the total traffic is electrically
operated. Another 1,288 route miles are proposed for electrification by 1955,
Which will enable 40 per cent. of the total traffic to be electrically operated.
Brief comparison of the respective repair and maintenance arrangements for
steam and electric motive power on the Southern was made to indicate the
magnitude of the problem if and when electric traction becomes a reality
on the lines north of the Thames. There was sufficient evidence to show that
on technical and economic grounds the prospects for electric traction were
excellent. On political grounds, that is, those conditions over which the
Railway Executive had little control, the prospects were not so favourable,
merely because the times were not propitious. Considerable sums of money
were required for replacing electrical equipment now life expired and
obsolescent; our engineers will be fully employed in renewal programmes of
this nature for some years. Nevertheless money and time should be found to
carry out some schemes in order to reduce operating costs and assist the
railways to pay their way.
Therefore while most of the Author's contemporary engineers seem fated to
spend their active railway life as planners there is some hope that in due
course they may see some result of their efforts. Certainly there are great
opportunities for the generation of young engineers now embarking on their
railway career. They hold a unique position in being the first of the truly
dual purpose engineers, and should thus be able to ensure, with complete
impartiality, that both forms of motive power are given a fair chance of
pulling the British Railways into relative solvency. KPJ: normally, the tenses
are changed when original texts are used: but Warder's comments are as valid
in 2009 as in 1951 and the future indications are still apt in the
"environmentally conscious twenty first century.
Includes map which shows Southern to be electrified routes as per 1947: Thanet
was implemented; Hastings was delayed, but East Grinstead to Horsted Keynes
and Christ's Hospital to Shoreham were closed!
Sir William Stanier, F.R.S., (34) said that the
Institution was to be congratulated on the paper, which carried a very important
stage further the records in its possession. He wondered however if the Author
had been adventurous enough in his prognostications. Personally, he had seen
schemes which enabled a gas turbine power unit to be designed which would
give 40 per cent. thermal efficiency, while the Author talked about 16 per
cent. It might be, therefore, that by the time the Author could get his electric
power the gas turbine would have shown him the way to run trains. Mr. Hopkins
suggested that Diesel-electric power might be the solution, but there it
was necessary to use oil, which was not indigenous to this country. It might
be said that gas turbines were using oil. They were doing so at present,
but schemes were in hand to enable an attempt, at any rate, to be made to
use coal, either by producer or pulverised, and there was no knowing what
would happen in the next few years. Reference had been made to the density
of traffic and to the great savings which there would be if the main lines
to the north of this country were electrified. What about the freight trains?
The density of traffic on the main lines was very largely due to the large
freight service. A freight train could be run only as fast as the engine
would stop it, which meant that one might have a freight train toddling along
at 25 m.p.h., with a fast passenger train behind it wanting to run at 80
m.p.h., but the section was not clear, and it would not be clear for the
electric train either if freight trains were still designed and run as at
present. He was sure that the President had seriously in mind what he was
to do with regard to freight traffic. Automatic couplers and power brakes
were essential. Sir William said that he was glad to see the suggestion in
the paper that if there were an automatic coupler it should include the brake
pipe, the electric gear and so on, so that there would be no need for a man
to get underneath to connect the brake pipes, etc. It was to be hoped that
the Author would find a coupler which would do that. There was one for trams,
but he had never seen one yet for railways.
Col. W. L. Topham (35) wrote that compared with rallways
in the world generally, the Southern Region could be considered as a local
service, and in order to eliminate two distinct methods ,of operation, it
might be advantageous to electrify the rest of the Region, including the
longer main lines.
Electrification is the obvious answer for main lines in very hilly country,
on account of the incredible difficulties of steam operation. Moreover in
hilly countries water power is often abundantly available.
Regarding the main lines north of London, one wondered however if electrification
were the economic answer. Without denying the economies which would accrue
once the project were completed, a vast sum of money would be required to
bring it to fruition and the principal object, greater availability, depended
as much on timetable-ability as anything else. He thought that
if a much smaller sum were invested in first class servicing and Running
Shed equipment for steam power and the replacement of all obsolete steam
power by up to date machines, the electric availability figures given could
be very closely approached. He compared what had been achieved by the Norfolk
and Western R.R. in the U.S.A. He also pointed out that the Author had inferred
that steel fireboxes were a complication. This was far from being the case;
they were lighter and cheaper and easier to repair than copper fireboxes.
With Great Britain and one or two other European countries as the exceptions,
most railways to-day preferred steel fireboxes.
H.H.C. Barton (36), referring to what Colonel Topham
had said about the Norfolk and Western Railway, said that he was told by
one of this railways officers that the new route would open up new
coal seams; it was more or less a level route so the existing steam locomotives
could be worked further westwards from Roanoke, thereby providing a better
engine link. These steam locomotives were ideal for the traffic; they were
more modern than the electncs and probably as powerful as any in the world.
He was glad that Sir William Stanier had mentioned the braking of freight
trains. He felt that until far more freight vehicles in this country were
equipped with the continuous brake, it would be impossible to get the best
from the electric locomotive. Because the electric locomotive could draw
large amounts of power from the line at a moments notice, it could
put up a much better performance than the stem engine on ascending grades,
but until more vehicles were brake fitted, freight trains would have to be
reduced in weight on descending grades, although perhaps some form of rheostatic
or regenerating electric brake would be more reliable than a steam one. He
felt that Table VI did not quite do what the Author intended. He did not
see why the cost of wagon maintenance should be lumped entirely into the
steam column, unless of course it referred to the cost of maintenance of
those wagons which were being used ta distribute locomotive coal to the various
locomotive depots.
He did not think that it was clear from this Table where the cost of electric
equipment maintenance (other than wages) was included. He asked the Author
to what exactly the two maintenance figures for coaching stock of 21,008,000
and 21,037,000 referred? If the latter figure included the cost of maintenance
of electrical equipment as well as that of the bodies and bogies it seemed
low, because there were about the same number of vehicles in each case and
the electric coaches ran about double the annual mileage. It can be shown
that there is quite a large saving after electrification in the wages of
guards, particularly goods guards. Table V indicates that this saving (as
represented by trip-time) averages some 14 per cent. on the Southern Region
electric freight services.
Finally, he felt that the saving of half a million tons of coal a year was
a major consideration at the present time. On a rough calculation, if all
the railways of Britain were electrified that figure might well reach 8,000,000
tons per annum. Also, complete electrification would release a further 6,000,000
tons oi good quality coal, because power houses can use a more inferior quality
than that required by the steam locomotive
T. Henry Turner (38) pointed out that the Author
had dealt with electric traction without any mention of the track. He himself
could not help feeling, he said, that there must be a very big difference
between the maintenance of electric track and ordinary steam track. He also
referred to the serious corrosion of underground pipes caused by stray currents.
He thought that the maintenance of the electric signals and track was a figure
which had to be brought in, and was not brought in at the moment, The maintenance
of the Southern Region track must be something which the future electrical
engineer would require to improve. It must be disappointing that, although
the nuisance of dirt had been overcome, it had been done at the cost of abnormal
noise and abnormal vibration. Whatever electrical engineers might feel about
it, it was true that the centre of a steam passenger coach provided a more
level platform in, which to work, and one could write in it in a way which
was not possible when going from London to Brighton.
Roaring rails had become a very objectionable by-product of electrification
which was not to be solved by using rubber-sprung wheel centres. There was
another approach needed in the type of wheel as well as the type of track.
Reference was made to the use of steel fireboxes and the water treatment
of boilers on the T.I.A. principle. The French had introduced throughout
the whole of France the use of T.I.A., and yet they were going ahead strongly
with electrification. That was kcause they based everything on the cost of
steel and coal-they had not a great deal of coal-and the consideration of
how much steel, concrete and copper were required for electrification. If
the balance came out in favour of electrification they decided to do it,
but the decision was based on the shortage of coal first of all, and then
on the cost of those three things.
He asked whether in any of the reports which had been made a third system
of arranging the wires had been really considered. Everyone was familiar
with the single overhead wire and return from the rail, and the steel rail
conductor, but had anyone really gone into the question of using two copper
wires, but placed low and in a safe manner? It should be possible to have
at a low platform level two copper wires. The heavy overhead structures used,
for example, on the Shenfield line represented a colossal amount of capital
and of maintenance; and a very considerable expenditure on painting the
structures, particularly while steam was used as well as electricity. That
made him think that a two-wire system would be possible, and would avoid
the stray current nuisance and the unkown losses to other peoples property
at present being caused by electrified systems.
Written communications
E. OBrien (39) wrote that in 1924 he read a
paper on this subject; of which, he believed extensive use was made in compiling
the Weir report of 1931. He was particularly interested in 1920-24 in the
possibility of electrifying the Lancashire and Yorkshire Railway. The
investigations made showed that whereas the density of traffic (the L. &
Y. probably had the densest traffic in the world, 1,600 locomotives working
on a route mileage of under 600 miles) on the main lines would have amply
justified electrification, the difficulty and expense of electrifying the
many branch lines with low density of traffic and the very large mileage
of sidings went so far as to make the scheme impracticable. Conditions have
since changed. Automatic and rectifier substations, Diesel locomotives and
improvements in the material and design of motors, control apparatus, rails
and overhead gear may now make a practicable proposition of what was then
impossible. The operation of the Liverpool and Southport electrification
of which the writer had charge from 1903-1909 impressed him with the
disadvantages of the weight and low centre of gravity of the motor bogies
of multiple-unit trains: the wear on the rails was excessive particularly
on curves. After examination of many types of main line locomotives with
high c. of gs. the types used on the Swiss Railways and later on the G. I.
P. and elsewhere seemed to offer great advantages both as regards ease of
inspection and damage to track. The Swiss Railways very kindly let the writer
examine exhaustively the wear on one of these locomotives after 100,000 miles
leading to the same conclusion reached by the Author of this paper, viz.,
that tyre wear would be the controlling factor in overhauls and that given
a D.C. motor with armature and field coils so secured as to reduce movement
to a minimum, maintenance would be very low. The fate in wartime of electrically
operated railways with overhead collection was not a question that could
be answered in 1924 and it would be of great interest to know what happened
in this last war. The Author is to be heartily congratulated on his paper,
particularly on his indication of the lines on which progress should be made
in future. It is suggested that after reading his paper members might find
it of interest to read the writers paper of 1924 Journal of I.E.E.
Vol. 62, No. 333, September 1924 and also his paper on the Management of
a Locomotive Repair Shop, Inst. Loco. Engrs., Paper No. 86, October 1920.
Mr. C. B. Unwin (M) suggested that electrification should be undertaken to
make the railways pay, and that if passengers were charged privilege ticket
rates the railways would have more traffic than they could handle. However
absurd this may seem it can be contrasted with being forced by increased
costs of operation to raise charges and lose traffic.
F. W. Roberts (40) wrote that the Southern Railway maintenance periods
quoted in Section 5.2 of the Paper are calculated by calendar dates. He asked
what the average mileage per year for the suburban and for his express electric
multiple-unit stock would be so as to compare the periods on different types
of service. An average figure would be useful for forecasting the probable
frequency of servicing needed on other systems. The Author said that gear
wheels have a long life; this is not unexpected, but corresponding information
concerning the pinions would be valued. Would 500,000 miles be a reasonable
life for them? He thought that weekly ,oiling of traction motor armature
bearings to be very frequent; are they plain or roller bearings? From the
writers knowledge many railway motors running today in the U.K. are
greased only once a year. Would the Author also state the corresponding periods
for lubricating motor suspension bearings (roller or plain) and also for
replenishing gear cases. He suggested that a simple method of achieving a
high speed traction motor, springing its weight, making the transmission
(Journal No. 45.-Ed.) flexible, and yet retaining robust simplicity, is to
mount the motor longitudinally and to drive through a universally jointed
cardan shaft to a right angle gear drive on the motored axle. .
Meeting In Newcastle·upon-Tyne on Wednesday 31 January 1951
The First General Meeting of the Newcastle-upon-Tyne Centre was held at the
Northern Gas Board Showrooms, the Chair being taken by C.R. Hinds.
Discussion In
opening the discussion the Chairman read a letter he had received from
G.W. McArd (58) who raised the following points:
(1) Does the Author believe that British Railways can ever hope by
electrification to intensify main line traffic, to such a degree as would
justify such a scheme? The Weir report visualised the capital cost in 1931
around £323 millions. To-day, as Sir Eustace Missenden assumed, the
cost would be nearer £1,000 millions, and the total annual cost on interest
charges and sinking fund-on a 50 year period-would be about £50 millions,
£10 millions more than the Government allowed the railways to retain
to cover their working expenses in the recent war years!
(2) Is it not a fact that most of the Continental electrification schemes
have been carried out as the result of obtaining cheap supplies of electric
power by hydro-electric schemes, or because the coal supplies available were
not suitable for locomotives and could only be used satisfactorily in power
stations boilers?
(3) What overall efficiency does the Author assume for (a) modern locomotives
and (b) main line electrification schemes? It is noticed that his availability
and other figures are concerned only with rolling stock, but this seems to
be only half the picture. The true efficiency of scheme (b) will take into
account the generation, transmission and utilisation of electric power. Professor
Dalby, gave the overall efficiencies for steam and electric as 4 per cent.
in each case, as recently as 1923. In these days of load shedding surely
electric traction must suffer.
(4) Is it not a fact that steam is definitely better for main line work where
such, questions as quick-turnround at terminal stations do not enter into
consideration? He recalled steam express business trains which ran between
Leeds and Scarborough many years ago which did the 75 miles in 75 minutes,
and he doubted whether this figure is excelled to-day even on the Brighton
service.
(5) Is the independent operation which steam locomotives afford not likely
to be a most important factor in the event of major happenings within the
country, or without? And what would be the position in such a case if railway
transport depended entirely on electric power? He suggested for the Author's
consideration, that independent units are preferable to electric vehicles,
whose operation ends when the electric supply is cut off, whether by strike
action or enemy bombers. The oil or petrol bus is much more useful and adaptable
than the trolley bus or tramcar in the opinion of many road transport experts,
though possibly with a lower efficiency, and he considered that steam has
greater advantages for the main line systems, and even for some others already
electrified. For nearly 25 years he had used the Tyneside electric railway
daily, but he never regarded this system as quite the best advertisement
for electrification, even with newly designed stock.
(6) Why the Author considers oil cannot solve this traction problem? If the
objection is because the fuel is imported, a striking commentary would be
found in the road transport system which uses nothing else. Even War Office
vehicles and tanks depend on foreign fuels. If the objection the Author has
is that oil-engined traction units would be unable to give the required service,
surely locomotives etc. operating in the U.S.A. refute this?
Mr. Hamson (V.) stated that the figures shewn in Table (3 which were the
basis of the deductions arrived at at the end of the Paper, were based on
the electrification and operation of that part of a railway having an intensive
passenger service and operated by multiple unit stock, whereas that part
of the same railway covering both passenger and freight working, many parts
of which would be uneconomical, had been taken as a comparative figure. It
was suggested, therefore, that these figures were no criterion at all for
the working of an electrified freight service, say, between Euston and Crewe,
and in fact if one analysed the repair costs of loco- motives, both steam
and electric, in Table 6, the cost of repairing steam locomotives was
approximately £1,100 each, whereas the cost of repairing electric
locomotives was £5,300 each, in addition to which no consideration had
'been given to the interest charges when comparing electric freight locomotives
with steam freight locomotives, since the Capital cost of an electric locomotive
to handle the same train would be approximately 40 per cent. greater than
the steam.
He drew attention to a further point which the Author had made that an electric
locomotive would haul heavier trains than would a steam locomotive, and pointed
out that the late Sir Nigel Gresley designed a 2-8-2 locomotive in 1925 for
hauling 1,000 ton brick trains between Peterborough and London. Whilst the
engine handled these trains admirably, the operating difficulties were such
that owing to the shortage of sidings and loops, the working of these heavy
trains was not continued; there is therefore no point in producing any
locomotive, steam or electric, capable of hauling 2,000 ton trains which
could not be handled under existing traffic conditions. Written communications
Mr.!. V. Longley (M.) thanked the Author for his excellent paper and
wrote that in the paper it is stated that Electric Locomotive No. 23,003
(KPJ 20003?) ran some 73,000 miles in one year. In reference to the steam
locomotives for which the writer's district is responsible, two of the latest
models ran; 192,000 miles in one year, which is an average of 23,000 miles
more per engine per annum. It would be interesting to know what mileage was
expected from the electric locomotive per annum. Mr. Longley also raised
the question of vulnerability of electric traction.
F. Johnson (60) in a written communication raised the following points:-
(a) Are train miles a fair method of comparing electric coaching and steam
coaching, freight and shunting?
(b) It appears that the advantage of the higher efficiency of electric power
is lost in the greater cost of electric power, e.g. £2,863,000 for coal
for 39,127,394 train miles as against £2,792,000 for electric current
for 39,465,460 train miles.
(c) In view of the steam locomotives having to cany all the non- electric
coaches and wagons for depreciation purposes it is impossible to compare
these charges. Surely if the number of locomotives required is in the ratio
of 10 steam to 9 electric, owing to increased availability, then owing to
electric locomotives costing double the price of steam, and also the cost
of the track equipment, then the depreciation charges for electriaccount
is negligible, amounting to some 2.4 per cent. It was not the intention of
the Table to deal with the comparative cost of an equal quantity of freight
work by steam and electric locomotives. (d) It has not been claimed that
the steam coaches could not have travelled 39,293,430 train miles. The miles
travelled are dependent upon the timetable services in which they are employed,
which are partly influenced by the type of motive power employed. The special
features of the Southern electric services makes greater annual mileage possible.
Mr. Johnson is incorrect in assuming that all the mixed traffic and freight
shunting locomotives shown in Table 6 are wholly employed on running 6,838,627
freight train miles and 11,389,322 other miles. It is well known that the
various types of locomotives are not strictly employed on the service in
which they are grouped. All that can be properly understood from the Table
is that the total work shown was done by 1,589 locomotives.
Meeting in Manchester on 20 February 1951
The Fourth Ordinary General Meeting of the Manchester Centre was held at
the College of Technology on the 20 of February 1951, the Chair being taken
by J.J. Finlayson. The Minutes of the Meeting held on the 12th January 1951,
were read, approved and signed as correct. The Chairman then introduced Mr.
S. B. Warder (M.), who read his Paper entitled "Electric Traction Prospects
on British Railways.' , This was followed by a discussion.
Discussion
E.R. Brown (65) referred to the Author's slide of a French
steam locomotive with an efficiency of 8 per cent., whilst the Author stated
that the electric locomotive had an efficiency of 16 per cent. and the speaker
asked if these were compared on the same basis. He remembered a former President
stating in a Paper a few years ago that there was nothing to choose between
the electric and the steam in overall efficiency, both being about 8 per
cent. He appreciated the Author's points on the difficulty in making comparisons
between the efficiency of steam and electric operation, but he wondered whether
it was not possible to have a more simple comparison as to the relative values
of each system such as overall cost per pound of draw-bar pull or per passenger
seat. He noticed that in Table 6 the electric side was debited by the Civil
Engineer for certain costs for maintenance of electric track equipment. As
there was no figure in the steam column he took it that it had been assumed
that the maintenance of the ordinary track was similar under both conditions,
but when he had travelled on the Southern Region Brighton service, the riding
conditions had not been too smooth, and It had appeared that the track
maintenance costs would be higher than if steam operated.
The Author, he continued, stated that in order to obtain greater power for
the steam locomotive it had usually led to a complication in design, but
he did not agree that this was a sine qua non for improved efficiency.
Mention had been made about the saving of time in the Shops by removing the
stream-lining of steam locomotives. but he did not feel that this could be
quoted directly against the Steam Locomotive Engineer as surely that was
the price to be paid at that time for publicity as from an Engineering point
of view the value of such stream-lining was well known.
A.S. Gillitt (66) said that the Author had shown that electric traction was
definitely cheaper than steam. Did he not agree that the case for electrification
was much stronger. say. 40 years ago than it was at present. because whereas
the efficiency of traction motors had only increased by a small amount in
that period. capital costs had gone up by an enormous and disproportionate
extent?
Higgs (66) remarked that the Author had said that the total coal consumed
by both forms of traction was about the same but that the electric train
miles were double the steam train miles. It should be realised. however,
that in general the steam miles were on through routes with infrequent stops
and the electric miles in the suburban services required about twice as much
energy at the wheels per train mile as on the steam routes. He thought the
Author had been very kind to the steam loco- motive in assuming an efficiency
of 8 per cent. and in setting the electrical overall efficiency as 16 per
cent. The steam percentage was very probably based on the journey time of
an individual train without any standby losses and the average was perhaps
not more than half of that figure. over the whole year. In considering new
work. one might take a higher electrical efficiency figure. They were going
to have to build a great many power stations which would be in the Class
A or B groups as far as thermal efficiencies were concerned. A figure nearer
20 per cent. would be reasonable with an allowance of 1 per cent. to cover
standbv
Meeeting in Doncaster Dunum Hotel on 24 February 1961: J.N. Compton
in the Chair.
Discussion
C.F. Rose (69.) said that the success of the Southern
Electric was due to the use of multi-unit trains and he described a service
where a four-coach unit arrived at a junction and within a matter of minutes
was joined by two f.urther two-coach units from entirely different branch
lines, the whole eight-coach train then proceeding to London. Such an operation
would be virtually impossible under steam power because of the extreme difficulty
of disposing of the locomotives in reasonable time. A further success of
the Southern Electric from the passenger's point of view was due to running
trains on a fixed interval basis. He asked the Author if such advantages
could be obtained from electrification of the main lines north of London.
He asked the Author jf the Southern Region's electric locomotives, which
stored kinetic energy in fly wheels to overcome the loss of current at rail
gaps, experienced any difficulty in crossing the many gaps at main line terminals
and if any steps had been taken to overcome stalling.
C.C. Wade (69) said that he was doubtful whether the Author was in
favour of electrification, but he certainly agreed that the prospects of
further electrification were rather grim; he recalled, however, no case where
any railway or any country had abandoned an electrical installation.
Electrification was generally beneficial, whether there was any profit or
not, and he questioned the use of detailed estimates of anticipated savings
for schemes which would not be in operation for many years. He considered
that the matter was largely political and that something that saved coal
should be adopted. Clause 51 of the Weir Report stated on the basis of 1929
traffic that 9i million tons per yea! would be saved by main line electrification
the total coal production at that time being 258 million tons, this saving
would certainly be very useful at the present time had the recommendations
of the Weir Report been adopted. He felt that the Author had adjusted the
efficiency diagrams to suit the tables and suggested that his figure of one
pound of coal consumed in the power station being equivalent to two pounds
of coal consumed in the steam locomotive was incorrect. In America the figures
quoted were 1 Ib.:5 /7 lb. The Weir Report stated that coal consumption would
be reduced from 13.8 million tons, to 3.6 million tons, a proportion of 1:4.
A.R. Ewer (69) asked to what extent signalling and permanent way delays
to trains could be overcome and time lost recovered if electric locomotives
were used on main lines. In his experience he found that motormen, except
when accelerating or braking, used the controller in the fully open position,
therefore in such circumstances it was difficult to recover any lost time
except by ignoring fixed coasting signs and by making ultra smart station
stops.
S.A. Smith (70) asked if the Author's failure figures indicated that
modern equipment was causing less electrical failures than the old equipment
and what proportion were due to the operation of very old units. He wondered
whether magnetic track brakes were worth while for main line use and whether
they were feasible for suburban traffic, other forms of electric braking,
of course, being dependent upon schemes where capital expenditure was justified.
The Author had mentioned some difficulty in heating of trains using diesel
locomotives. Was this due to the trains being steam heated?
I.D. Gardiner (70) said that before nationalisation the Southern Railway
undertook to design three main line diesel electric locomotives for fast
runs with medium loads on West Country routes. He could not understand why
the first locomotive built for this purpose was to be transferred to the
London Midland Region as the conditions there differed greatly from those
in the West Country.
Jarvis (70) asked if consideration had been given to the elimination of steam
traction on the Southern Region within a radius of 30 miles of London where
electrical supplies exist.
G.W. Carpenter (70) observed that, whilst the
electric motive power unit had a definite superiority in thermal efficiency
over steam, considerable advances in steam locomotive efficiency and performance
had occurred during the past twenty five years. He recalled Sir William Starrier
having quoted the overall thermal efficiency of the later L.M.S Pacifies
as. 11 per cent. on an i.h.p. basis, and that of the French 4-8-0 locomotives
rebuilt by M. Chapelon as 13 per cent. The principal express locomotive classes
in use on the L.M.S.R. twenty five years ago had only shown overall
thermalefficiencies of about 6 per cent. and the improvement achieved in
Sir William Starrier's "Coronation" class Pacifies was therefore very
considerable. The fact that forty five L.M.S.R. Pacific loco- motives had
averaged 67,000 miles per annum appeared to indicate that increased thermal
efficiency in steam locomotives could be combined with increased availability
and mileages
J.N. Cornpton (70) said that he thought the Author
himself had made the case for the steam locomotive for long distance trains.
He asked if it was not a fact that the best jobs had been taken by
electrification and the electric traction enthusiasts did not take over the
miscellaneous duties on which it was often necessary to employ steam locomotives.
Why not electrify the sidings? The 20 per cent. out of service time for steam
locomotives was possibly due to the fact that these took the awkard jobs,
and were not enjoying the advantage of the "tight" linksOn the subject of
engine failures, there were, of course, four cars to each train, hence the
average failures per car should be multiplied by four to give the number
per train; and on this basis these would be approximately equal to the steam
train failures. He noticed that five minutes was considered to be a "delay",
but in his experience he doubted if it was possible to record the reasons
so accurately. He asked if it was not a fact that in electric traction the
axle hung motors increased the track maintenance very considerably?
H.M. Macintyre (71.) said he regretted that the
Author had not advocated the gradual but complete withdrawal of steam locomotives
from these railways. The 1950 Report on Railway Electrification considered
that 43.4 per cent. of the route mileage had the traffic density to justify
electrifying, but nothing was said of the remaining 56.6 per cent. What were
the reasons for advocating this change-over? Was it not the low thermal
efficiency of the steam loco; which he believed had been raised to almost
9 per cent. at the Testing Plant but which was found to be 6 per cent. at
best with dynamometer car trials on the road, and often as low as 3 per cent.
when lighting up and stand by losses were included?
Could engineers continue to view with complacency this wastage of the only
fuel this country produces? With these recurring crises, when coal is actually
being imported, were they to sit back and say that because coal has always
been burned on the railways, they must continue to waste it and foul the
atmosphere wherever railways run? He entirely agreed with the Author in
advocating the electrification of that 43.4 per cent. of the route mileage
where the traffic density justifies it, but must disagree with him when he
dismissed the use of oil as an alternative by saying that it would "create
more difficulties than it would solve."
He realised that the possible alternative of[ diesel traction for the remaining
56.6 per cent. was not considered within the scope of this paper, but he
could not let such a statement pass unnoticed.
Overall efficiency and economy must be the final criterion in solving our
traction and fuel problems, so why ignore the system which can give us from
2 per cent. to 25 per cent. thermal efficiency? What were the arguments against
the use of oil as fuel on the railways?
Firstly, the oil was imported and coal was not. Oil can be imported from
sterling area sources and the -Government had large interests in its sale.
Also there was a ready market overseas for all surplus British coal, and
it was only necessary to import one quarter (by weight) of the oil for the
coal saved. Assuming half of the present coal consuming railway services
electrified and the remainder, say six million tons, replaced by oil fuel,
less than It million tons of fuel annually would be required.
Secondly, in war time oil had to be imported and so the nation's transport
was threatened. So also in the Navy, the Air Force and increasingly so the
Army; while the whole of our road transport depended on oil fuel. Yet no
one worried on that score! It would require only two tankers per week to
supply the oil fuel necessary for the dieselised half of the railways. Was
this such an enormous increase to add to our indispensable acquirements in
war time and permanently handicap our transport in peace-time? (After all,
even in this troubled half -cen tury, 40 years had been peaceful!)
Thirdly, there was the question of cost, and this mainly hinged on the relative
costs of the two fuels. The last comparative figures he had seen published
for the U.S. for 1950 gave a ratio on a weight basis of 1 to 5.48 for the
price of coal and diesel oil. Apparently, this ratio justified American railways
in dieselising all main lines. On this basis, and accepting the Author's
figures for coal costing British Railways 56s. 6d. per ton the Railways could
afford to pay £15 5s. 0d. per ton for diesel oil, whioh at 8.75 sp.
gr. worked out at Is. 2½d. per gallon. He had been given figures for
the cost of oil to the railways varying between 11Id. and 1s. 1d: whether
these were correct he did not know, but he knew of no other factor vis-a-vis
American costs and conditions which vitally affects the question.
In a communication later he asked how the shed staff would determine whether
or not a coach sent from one shed to another may be due for a four-weekly
or three-monthly periodic inspection. He also wrote that it appeared that
non-ferrous brake blocks give 33 per cent. to 50 per cent. longer service
than cast iron and he presumed these were of the "Ferodo" type.
When contemplating the use of a composition block some years ago to. minimise
the fire hazard, he was told that the tyres would have to be ground, not
just rough turned. and also that the performance (or coefficient of friction)
could not be guaranteed in wet weather or on damp rails. Offset against the
high cost of importing these blocks from England there was complete loss
of the remains of the blocks when scrapped so they decided against the purchase
of the non-ferrous ones. Could the Author justify the non- ferrous type?
.
The very low figure of 3.5 failures per million car miles was a tribute to
the system which laid so much emphasis on inspection and the advantages of
sound design from experience.
In conclusion he observed that as with almost all rolling stock and traction
equipment, the Author said that the need for tyre-turning determined, or
seriously affected, the periods when shopping and lifting of the units must
take place. Accepting 75,000 miles for tyre- turning, for all tyres, was
presumably more satisfactory than aiming at 100,000 and having to stop and
lift some at 75,000 and upwards. He asked if flange wear was generally equal
on motored and carrying wheels, also on driving wheels adjacent to and furthest
from gears. Experience with motored stock in diesel-electric train sets,
and roller bearing axleboxes, of one sided wear, governed by no law that
they could trace, often reduced mileage to sometimes less than half the normal.
Smith, S.G. (Paper No. 499)
Standardisation of coaching stock. 77-130. Disc.: 131-52.
Fifth Ordinary General Meeting held at the Institution of Mechanical
Engineers, Storey's Gate, London, on Wednesday, 17 January 1951 at 5.30 p.m.,
Mr. R.A. Riddles, President, occupying the chair.
Author was Technical Assistant to the Carriage and Wagon Engineer, British
Railways, Southern Region. An early decision was also taken to adopt welded
steel body framing as definite policy, partly to obtain greater strength
and partly because of increasing difficulties in obtaining suitable timber.
Preliminary experience was available from recent vehicles constructed in
this manner on the London Midland and Southern Regions for main line corridor
and electric stock respectively.
The 1951 building programme for main line corridor coaches covered the first
stage of standardisation. Much remained to be done and design work had already
commenced on non-corridor stock for both steam and electric services, and
some special adaptations of the already designed corridor stock would be
called for in connection with the longer distance electric services using
multiple unit stock. Designs were also in hand for first and third class
sleeping cars which will use the standard underframes and bogies, and a
considerable variety of non-passenger carrying coaching stock had yet to
be undertaken.
It was clear that the majority of standard sections and components already
used in the comdor stock would be adaptable to these further vehicle types,
so that the benefits of this extensive scheme of standardisation would be
increasingly felt as it is extended over the whole range of new coaching
stock requirements.
While there had been continuous contact with the shop production side in
the preparation of the designs, it was anticipated that when the vehicles
went into production many suggestions will come from the shop floor for more
economical production, or for better use of existing equipment. It was intended
to keep the designs sufficiently fluid so that all such worth while suggestions
can be incorporated into the drawings as agreed alternatives.
This Paper has been mainly concerned with design, and workshop practice and
manufacturing procedure had only been dealt with incidentally, aspects which
might well form the subject for another paper,
W. S. Graff-Baker (131-) was surprised that the
stressed body vehicle was not favoured by the Committee; but, even if it
had been, he thought that there was no doubt that in the situation which
existed, and with the constructional facilities available, the
underframe-supported light body must be regarded as the proper solution at
the present juncture. With a stressed structure the underframe required props
under it until the body was put on, and it could not very well be moved from
one works to another. The small weight saving that might be anticipated from
the stressed body could perhaps be attributed to the requirements for door
and window openings, which in London Transport practice could be readily
got round, because they did not have so many doors. They had big ones, but
by putting them in the right place they got over part of that dficulty. He
would be disappointed if he had to go back to a non-stressed body
construction. Even the original wooden electric rolling stock on the District
Railway had been to a certain extent a stressed structure.
A good deal was said about making rolling stock lighter. Looking at it from
the single point of view of the mechanical and electrical engineer dealing
with a stopping service, with very short sections, weight reduction to economise
in current was most important, since the train had to be stopped and started
so frequently. With long-distance trains at any rate, that did not occur,
and it seemed to him that the only important reason for lightening rolling
stock was to enable a longer train to be pulled up a given incline at a desired
speed with the same locomotive, or the same train with a smaller
locomotive.
It was well known that in the USA the use of stainless steel was now practised
on a very large scale. That first arose, he thought, when the
Zephyr trains were first constructed, and it was desired to limit
as much as possible the size and weight, and therefore the cost, of the diesel
engines which were installed in the end cars. In the same way, for economical
running the diesel locomotive should also be limited in size by reducing
as much as possible the rolling stock weight. Moreover, United States passenger
rolling stock had been extraordinarily heavy in the past, compared with anything
which had ever been thought of in this country.
O.V.S. Bulleid (135) said that he had come specially
to this country to congratulate Mr. Smith on his paper. He has suffered
from me frequently and often.Bulleid added. I have watched him
at work, and he is a first-rate fellow. He has produced the sort of paper
that both your President and I expected him to produce. Less than justice,
however, had been done to the President. What had been described was a wonderful
example of standardisation, and the author of it was sitting in the Chair.
He could give the assurance that it required someone with a good deal of
drive to get carriage draughtsmen to agree on anything.
Mr. Wade had criticised the lavatory doors, but it was something to have
a standard door which could- be easily repaired, even if it did not represent
perfection. Mr. Wade might care to help the work of standardisation by suggesting
to the Committee concerned the best type of door lock, the best type of lettering
and the best arrangements generally.
As he had already said, it was the President whom they had to compliment
for having initiated the work which had been described and for carrying it
through to its present state in such an extraordinarily short time. How he
had done it Mr. Bulleid did not know; " I am," he said, " an old-fashioned
individualist and do not believe in standardisation, not one little tiny
bit," but he believed that in the circumstances standardisation had been
essential, and he thought that they would all wish to say how much they admired
what had been done and holw astounded they were at the amount of work which
had been done in such a short time.
Harvey, R.F. (Paper No. 500)
Modernisation of a large motive power depot, Polmadie, Scottish Region. 191-226.
Disc.: 226-61.
Sixth Ordinaxy General Meeting of the 1950-51 Session was held at
the Institution of Mechanical Engineers, Storeys Gate, London, on Wednesday
21st February 1951 at 5.30 p.m., Mr. R. A. Riddles, C.B.E., President, occupying
the chair. The President said it was his pleasant duty to introduce Mr. R.
F. Harvey, who was to read the Paper. Mr. Harvey was a Vice- President of
the Institution, and members would wish to congratulate him on his recent
appointment as 'Chief Officer (Motive Power) for British Railways. (Applause.)
A former President* of the Institution had held that position before, and
Mr. Harvey had a very high ideal td follow. Since Mr. Harvey had received
most of his training under the late Chief of Motive Power, he could be expected
to follow the high standard which had 'been set for him. The Paper would
indicate the lines on which in future he proposed to provide the best locomotive
depots for the best locomotives which could be built. Mr. R. F. Harvey, M.B.E.,
Vice-president, then read his Paper entitled " Modernisation of a Large Motive
Power Depot: Polmadie, Scottish Region," which was afterwards discussed,
and for which, on the motion of the President, he was accopded a cordial
vote of thanks. * Col. Harold Rudgard, O.B.E., President 1948
Participants in the discussion included H. Rudgard (226) noted that could
offer the Traffic Department a freight locomotive for twenty hours a day
and a passenger locomotive for sixteen hours a day, and the locomotive could
be in traffic the whole time, apart from the necessary fire-cleaning and
taking of water. R.C. Bond (226-8).
J. Blundell (229) congratulated the Author on the
layout of the shed at Polmadie, because it brought into prolminence one very
important feature, namely that the facilities were in parallel rather than
in tandem. The provision of facilities in tandem was one of the great failures
of many of the running sheds in this country, because it was not possible
to get one engine past another; they got into a queue and had to stay there.
The layout of the ashpit and coaling at Polmadie had solved that problem.
It was also very important that the ashpit bad been split into two portions,
so that one could be repaired while the other was in use. Many wet ashpits,
if they went wrong, could not be used at all, and the effect of that was
felt not only during the three or four weeks while repairs were being carried
out for months afterwards.
Major troubles could arise when something went wrong with the coaling plant,
or the electrical engineer cut the power off, as often happened. When the
plant had to be shut down there was no alternative but hand coaling, and
it was not possible to get men in these days for hand coaling, so that some
duplication was desirable which would enable part of the plant to continue
to be used while repairs were carried out.
He asked how the sand was brought to the engines at Polmadie. There seemed
to be a very long carry. Young firemen of sixteen or seventeen could not
handle sand in the same way as some of the older and bigger men could, but
there did not seem to be any arrangement in the layout for dealing with the
sand. The same remark applied to the carrying of oil and fire-irons. Personally,
he would like to see the stores which wers immediately required kept in the
middle of the layout. There should also be some arrangement to avoid putting
an engine in a dead-end road in the main repair shop in order to do some
small job which required a pair of wheels to be lowered for a short time.
T. Henry Turner (231-2) criticised lack of reference to lighting up: fire
droppers and savings obtained in that respect were mentioned, but, it was
more important to save time in lighting up by direct steaming which the Americans
had used for twenty years. No British shed used direct steaming which was
very much kinder to the metal. It gave an opportunity of filling up with
less total dissolved solids than when the ordinary method was used, because
there was a considerable amount of condensed steam coming in, so that it
was kinder to the metal, kinder to the water and kinder to the men; there
was obviously much less smoke, and it was quicker. He suggested that all
those advantages deserved consideration from the availability point of view.
He asked if triangle reversing would not be possible for a layout over relatively
flat country. The new French depots to which he referred all had turntables,
but at Doncaster they used a simple length of track, and it seemed to be
foolproof and not quite so vulnerable as a turntable.
which did not arise with electric traction or with Diesel locomotives.
Mayne, J.D. (Paper No. 501)
The thermal insulation of the steam locomotive. 262-71.
Fourth Ordinary General Meeting of the North Eastern Centre was held
at the Danum Hotel, Doncaster, on 24th January 1951 at 6.45 p.m., the Chair
being taken by J.C. Spark. The Minutes of the Meeting held on 22nd November
1950 were read, approved, and signed as correct. The Chairman introduced
Mr. J. D. Mayne (Graduate)
The Thermal was an envelope of woven asbestos fibre filled with loose asbestos.
The whole is tailored like a coat to fit the boiler with cut-outs as required.
The loose filling is weighed out to give the density required per sq.
ft.-L.N.E.R. 1-13 Ib. sq. ft.-and is prevented from settling by zig-zag buttoning
of the envelope, at an approximate pitch of 3 in. The individual mattresses
are laced together and thus provide the maximum coverage of the area to be
protected. An asbestos mattress, therefore, fulfills adequately the requirements
for an insulator as shown by the following summary :
1. Cost :-reasonable initial cost when anticipated life is considered at
least 15 years. An asbestos mattress recently removed from a L.M.R. Royal
Scot had been in service for 23 years and had outlived the boiler.
2. Fire resistant qualities, good. The word asbestos is derived from a Greek
word meaning unquenched.
3. Physical stability, good, does not settle.
4. Chemical stability, good.
5. Lightness, this is obviously controlled by individual requirements and
can be adjusted to suit.
6. Availability, once the cloth is cut, awkward fittings present no further
problem. Modifications to the boiler are adjusted by cutting out and sewing
up or inserting a patch in the mattress.
7. Handleability, good, easily fitted by two men and can be rolled up out
of the way when not in use.
8. Railproof, good, not easily damaged.
Asbestos Blocks
These are manufactured in all shapes and sizes to provide a tight fitting
form of insulator. A standard rectangular block is used wherever possible.
The outer covering consists of asbestos paper and the filling is chrysotile.
Summary :
1. Cost:-reasonable, depends on number of rebates and nonstandard sections
required. Their life is not so long due to their semirigid form. Once the
outer cover is damaged the contehts soon fall out.
2. Fire resistant qualities :-good.
3. Physical stability :-good. It is impossible for the Mocks to settle as
they are all wired together to form a solid unit.
4. Chemical stability :-good.
5.??
6. Availability :-limited. Blocks are not very satisfactory on the firebox
where the stay heads prevent a close fit. If one block is damaged it may
not be possible to replace it immediately if it is not a standard section.
7. Handleabi1ity:-very good. Small light sections give a rapid erection and
individual sections are soon removed for inspection.
8. Railproof:-fair. Blocks do not stand up very well to rough usage.
Plastic Asbestos may be applied in a similar manner
Journal No. 221
Cox, E.S. (Paper No. 502)
British standard locomotives. 287-335. Disc.: 336-403 + 5 folding plates.
22 illus., 20 diagrs., 7 tables. .
Fortieth Annual General Meeting of the Institution was held at the
Institution of Mechanical Engineers, Storeys Gate, London, S.W.I.,
on Wednesday 21st March 1951 at 5.30 p.m., followed by the Seventh Ordinary
General Meeting of the Session 1950-31, Mr. R. -4. Riddles, C.B.E., President,
occupying the Chair.
Key paper: Ian Allan book with similar title is more widely available, but
both covers a greater ground and was intended for a different readership.
The response to the paper is especially important.
The new designs incorporated the following criteria:
Utmost steam producing capacity permitted by weight and dimensions; in other words, capacity to boil waterH.A. Ivatts old dictum.
Simplicity with the least number of working parts all readily visible and accessible.
Each type proportioned to give widest range of mixed traffic working.
High level of bearing performance by adoption of roller bearings throughout for road wheels where financially justified and otherwise by use of manganese steel liners on generously proportioned plain bearings.
Simplified shed preparation by estended use of mechanical lubricators and grease lubrication.
Reduction in work of disposal by means of self-cleaning smoke- box, rocking grate, and self-emptying ashpan.
Engines to be made as sure footed as possible by high factors of adhesion, sensitive regulator and efficient sanding gear.
Within the above requirements, thermal efficiency is sought by large grate areas promoting low rates of combustion under average working conditions, by high degree superheat and by long lap valve gear.
Bar frames were originally proposed, but in detailed working out, available machine capacity and handling space in railway shops was found to be insufficient, not only to deal with slabs, but with box castings tentatively developed in conjunction with the British Steel Founders' Association, to reduce the amount of machining. Further, bar frames would, have increased cost and weight and had to be abandoned. Except in the case of the largest 4-6-2 not yet in contemplation, use of two cylinders only was decided upon for the following reasons:-
The split inside big end was a source of trouble at high speeds and powers unless exceptional integrity of maintenance could be guaranteed.
Theoretically, multi-cylinder engines should be better at starting than two-cylinder engines, but this was not observable in practice.
Four exhausts per revolution in general promote better steaming than do six or eight, other things being equal.
Discussion:
Sir William Stanier (337-8) congratulated the President and his team for the extraordinarily fine results they had obtained in their first effort. There were certain things that might be open to criticism, of course, but they had done a very fine job. "What a lot we all owe to George Jackson Churchward. He could assure them that a little accident like water in the cylinders was not new, and he had seen broken pistons on many occasions. It seemed to him that the smoke box door was rather too flat. In his experience it was desirable to make the smoke box doors as stiff as possible so that they would stand being tightened regularly without distortion and he would have liked to see the smoke box door of this engine about 2 in. deeper. Since he had left the L.M.S., they seemed to have gone in for very expensive coupling rods. He had yet to learn the reason why. He did not know why it was necessary to flute the rods on a mixed traffic engine. With regard to the area of the steam passages; in most cases the area through the superheater was rather less than the area through the steam pipe. In his opinion this was a weakness of the King class of the old Great Western. He noticed, too, that the superheater units had 13/8 in. diameter tubes. In his experience, he found that if superheater tubes were much more than 1 in. outside diameter, the temperature of the flue gas did not get to the centre of the column of steam passing through the superheater tube, so that full benefit from the heat passing through the flue was not obtained. It was possible that one would get better superheat by using 1 in. tubes. He was glad to see that the engine wheels had triangular section wheel rims. He had introduced these on the L.M.S. after seeing them on the German State Railways engines in about 1933 and they made an excellent wheel. The engine had a first-class boiler and a good design of cylinders and valve gear, and he thought they could be very proud of the first engine produced under the new regime and felt sure it would give excellent service.
Dr. W. A. Tuplin (338)
See Tuplin page for his Tuplinesque response to this paper.
E.V.M. Powell (340-1) remarked that in the
list of Standard Classes there are three classes of engines, the 4-6-2 Class
6, the 4-6-0 Class 5, and the 4-6-0 Class 4, which cover a difference in
T.E. of only 2,400 lb. Could not these have been telescoped into 2 classts
? Further down the list there are two classes of 2-6-0 with the same size
cylinders and wheels, differing by only ¾ ton in axle load and 2,680
lb. in tractive effort. There may be good reason for this, but to the uninformed
it does seem that one class might fulfil the purpose of these two, especially
as there is still another lighter 2-6-0 further down the list. He asked what
is the reason for placing the multiple-valve regulator on the saturated side.
In some engines with which the speaker was intimately connected they placed
the multi-valve regulator on the superheated side, with a separate shut-off
valve in the dome, so that, when putting an engine away, the valve in the
dome may be shut, and the pilot valve of the regulator opened to cxhaust
any steam left in the elements, and so prevent corrosion. There is no more
deterioration of superheater element joints, as they are more likely to stand
up under continuous than intermittent pressure. He noted that on the smaller
engines the old-fashioned sliding regulator is retained. It is no friend
of enginemen, as the wear on the square of regulator rods bears witness,
since most drivers slack off the regulator handle so as to get a bit
of a heave on the regulator. He would recommend a trial of the
JOCO regulator of which he had had intimate personal experience. The
pilot valve gives just the right amount of steam for starting without slip,
and for moving the engine light about the yard, and no extra force is required
to lift the second and main valves. It is a delight to handle. Another point
is regarding the number of oil feeds to the cylinders. How are the individual
feeds from the mechanical lubricator cut down so fine that the total amount
of oil delivered from the four feeds will not cause excessive carbonization
? He had not met the mechanical lubricator which, from four feeds, would
supply no greater quantity of oil than the 3 drops a minute, which is perfectly
adequate from each feed of a hydrostatic lubricator with single feed to each
cylinder. From the cab diagram it would appear that there is a separate handle
for operating the big ejector, and that the brake handle does not do this
which must be most inconvenient for a driver, especially when backing on
to a train, and may lead to jerky stops in the ordinary handling of the brake.
The design as a whole he considered entirely admirable, and one who started
his training in the L. & N.W. Rly. tradition of putting everything out
of sight (and reach), can well appreciate the increased availability of the
new engines due to accessibility. We are most unlikely ever to get the best
steam coal again and he considered the wide firebox a necessity for the future:
indeed, after seeing the Austerity 2-10-0s, he hoped to see boilers with
wide fireboxes provided when the L.M.S. 2-8-0s need new boilers. It would
make for economy, and avoid the necessity for a more expensive 2-8-2 engine
for heavy freight.
H.M. Dannatt (343) said regarding
hammer-blow, that he had had considerable experience of troop and passenger
train working by W.D. 2-8-0 Austerity Locomotives. The reciprocating masses
on these engines are only balanced to a small extent. The fore and aft movement
anticipated at 40-60 m.p.h. on these engines was actually very small, provided
the engine and tender were tight. With tender and stock
buck eye coupled, could not the whole of the disturbing force arising
from a low ratio of balanced reciprocating masses, be absorbed by the train
as a whole ? Incidentally, the drag box on the W.D. Austerity tender would
not stand up to these unbalanced conditions when working passenger trains,
and in a case when working General Eisenhowers train for about 200
miles at maximum speeds of 60-70 m.p.h. in East Belgium and southern Holland,
the distance between the intermediate buffing blocks increased from
3/16 in. to ¾ in. due to partial collapse of the tender
drag box.
With regard to grease lubrication, could more details be given as this was
comparatively new to British practice? No drawing of the baffle plate appeared;
he hoped it was a big one, as this was essential on free steaming engines.
Enginemen were more inclined than ever to leave the door open to keep
her quiet. With open ashpan, this of course was the only way and no
doubt contributed to some of the troubles with S. Region Pacific firebox
maintenance. He was sorry the Author had criticised the S. Region steel
fireboxes. The cooling down methods were too vigorous in the early days and
the first Merchant Navy class engines suffered very badly as a result. Was
this a factor in the short life of their fireboxes? What was the recent
performance like ?
Well fitted and with a decent feather to prevent
fretting, these fittings would give a good performance. He had seen
badly fitted pins with small pin feathers fail due to fretted
corrosion on the inner face, whilst the outer face was still blue from thc
heat treatment, and gave no indication of pending failure.
High superheat would promote clean front ends, as the oil would remain in
suspension in the exhaust steam until discharged into the chimney due to
the steam remaining slightly superheated throughout The use of Circlips appeared
to have been abandoned. the cycle. In his opinion this was the reason why
the Southern Region Pacifics has such clean front ends
and showed a pronounced tendency to caxbonise the chimney. He was sorry the
multi-valve regulator was on the saturated side and not on the superheated
side as the advantage of reducing the volume of steam between the regulator
and steam chest was lost. This was a big factor in reducing the violence
of slipping, now so noticeable on big engines of modem design with their
large superheaters and steam pipes. In his view the pilot valve was too large
on present day locomotives. The W.D. 2-8-0 engines could do most of their
work on this valve alone. Was it not better to reduce this and enable better
control to be obtained When starting ? It was interesting to note the new
position of the atomisers. Could not the question of reducing the steam
temperature and pressure to which the atomiser was subjected be considered
? If the atomiser was fed from the same supply as the steam chest, pressures
could be reduced when the engine was working easily. The wear and tear on
atomisers seemed very high on modern locomotives. The lubricator gauge would
show ( u ) the lubricator was working. ( h ) whether water was getting in.
He did not like the absence of anti-vacuum valves. Their behaviour when drifting
was open to doubt, but to clear steam from a leaking regulator was their
real value. The mist round a front end to passengers and staff
was a nuisance and dangerous. He felt a hand controlld release valve should
bc fitted to the superheater, he believed Mr. Robinson on the Great Central
had done so. This could enable steam to be discharged through a vertical
exhaust pipe after a driver had I set back to uncouple. The
present high pressure oily steam bath one gets from the cylinder
cocks is not at all welcome.
Written communications
H. Holcroft (345): Looking back over
locomotive design during the first half of this century, the most striking
feature is the use of multi-cylinder types for all classes of traffic, both
before and after Grouping. There must have been good and sufficient reasons
for this preference.
With Nationalisation the pendulum swings the other way and we arc back to
a plain two-cylinder design, and sound reasons arc advanced by the Author
for its choice. It is evident, then, that some considerable change of late
in operating conditions in this country has forced this reaction, and everything
points to labour legislation and the attitude of labour itself to the job
as being the principal underlying cause. Mechanical considerations are set
aside and every thing is subordinated towards meeting new conditions, in
reduction of preparation time and servicing to a minimum and taking all means
possible to keep engines out of the shed and repair shops and to secure the
maximum of availability to traffic. A counterbalance equivalent to 10 per
cent. of the reciprocating mass on each side is distributed over three wheels.
To each wheel is added a dynamic loading of plus and minus 2 tons approximately
at 5 r.p.s.; that is to say the rail load varies from about 8 to 12 tons
with each revolution of each wheel. While this is taking place in a vertical
direction 60 per cent. of the reciprocating 'mass is producing simultaneously
on the opposite side of the engine a fore and aft motion with a force half
as much again as the total of the vertical. When the driving gear is divided
into three or four sets instead of two, all these contortions are cancelled
out or considerably reduced in intensity, and vibration is minimised. It
would now appear that an engine less desirable from the mechanical aspect
must be adopted as a matter of expediency.
Judging by the Author's reasons for adopting two cylinders numbered (1) to
(5) on page 293, his experiences with multicylinder engines do not appear
to have been very fortunate. One has only to look back through papers and
discussion at meetings of this and other Institutions to read expressions
of opinion and statements of fact very much in favour of them, in which the
writer shares. Some speakers have raised doubts as to the necessity for a
4-6-2 type on British Railways as a general purpose ,machine. While a limited
number of the type may be required on the heaviest long distance passenger
trains, the more general use is questioned and the suggestion made that a
cheaper 4-6-0 with narrow firebox is sufficient for all duties.
It may be very comforting to the operating side to have an engine with a
large reserve of power which can cover peak loadings at holiday times without
double-heading, but it is an expensive luxury if the engine normally operates
much below full power over most of the year on duties which could be easily
covered by a 4-6-0, though a pilot might be needed for it to cover the peaks.
As to fuel saving by a wide firebox, that only takes place during the period
the engine is at work with the regulator well open: at all other times it
is at a disadvantage. It takes more coal to raise steam and cover the grate
to sufficient depth, and the large grate area consumes more fuel than the
narrow during periods of standing, running wisth regulator shut and in light
engine running. It is total coal that counts, and this can be expressed as
Y = A.+ Bx + C( t-x) , where Y = total coal used in a day's work, A is a
constant for steam raising and B is a constant expressing coal consumed per
hour with regulator well open, and x the total hours of this working. C is
a constant for fuel consumed per hour at all other times and t the total
hours from the time the engine leaves the shed to the time it amves back
and the fire is thrown out. Thus with the wide grate constants A and C are
larger and B is less than the corresponding constants for the narrow grate,
and overall saving only occurs when x approaches it in magnitude. In how
many turns of duty can such favourable conditions be found for general purpose
machines?
Drafting Arrangement
Outer chimney and liner in one casting makes it more difficult to set chimney
true with blast pipe axially. Why has the jumper top not been adopted: has
it been sacrificed to accommodate new type of blower?
Smokebox Door
Southern practice of fastening by dogs spaced round the circumference is
preferable to central fastening for ensuring airtightness and prevention
of warping. Main Steam Pipe in Boiler
Why has the Western practice of collecting stearn from top corners of firebox
not been adopted? The writer's experience with two different types of steam
driers in the dome is that they neither bring about any reduction in water
consumption nor any increase in superheat.
Firebox
The small tubes in horizontal rows as set out in Fig. 9 seen1 to be much
too crowded for good circulation. The spacing of tubes in vertical rows in
Fig. 10 looks much better.
Monel metal stays, while being free from fracture, are very expensive.
Nickel-plated steel stays as an alternative are much cheaper, and Ashford
Works has had good results in service by the technique adopted there.
Piston
Why not the Swindon taper thread fastening, enabling flat front covers to
be used and eliminating nuts which add to the reciprocating weight?
A hard carbon shoe to carry the weight would be preferable to gunmetal as
it is self-lubricating in event of dryness.
Crosshead
Why perpetuate the old type of fastening? Cotters are difficult to get at
to drive out and are liable to be joggled in place by water trapped in cylinders.
Tackle has to be used 'to separate crosshead and piston rod. The American
type of split crosshead clamped on to shallow recesses turned on the piston
rod end is more up-to-date. Crosshead arms should be solid with crossheads,
as they are liable to work loose otherwise.
Slide Bars
No mention is made in Appendix A that the fastening of the slide bars at
point of maximum thrust and independently of the back cylinder covers is
taken from Southern practice.
The difficulty in withdrawing solid heads has necessitated differential sizes
of front and back heads, thereby duplicating stocks of heads, rings and liners.
In the writers experience the semi-plug valve is much to be preferred.
Port bars are simpler and it gives cleaner admission, cut-off and release
of steam at the edges.
Valve Gear
Very little wear occurs in oil-lubricated bronze bushed gear, even if covered
in dirt and grit due to neglected cleaning. Grease lubrication would improve
matters further by forcing any dirt outwards and so preventing its entry.
Steam Brake
By adopting steam brakes on both engine and tender much steam will be saved
in non-fibted freight train working by shutting off the small ejector. The
branch pipe to tender should be fitted with a cut-out cock within reach of
the driver in case the flexible connection between engine and tender fails
or becomes uncoupled, or in the rare event of the drawbar breaking; otherwise
all brake power will be lost unless the tender can be isolated.
Tyre Fastening
In the writers opinion the general adoption of the type shown is premature:
sufficient experience has yet to be gained. In the event of double fracture
there is nothing to prevent a large section of the tyre being thrown off
and causimng a serious accident. It may be argued that a single fracture
would be detected and the engine taken out of traffic before this could occur.
The writer investigated a case where a large portion of a tyre was flung
off the wheel centre. Here a second fracture had very rapidly developed after
the first had occurred.
Large wheel centres carrying crank pin bosses and balance weights are liable
to get I out of round and to warp slightly after the first
or second re-tyring. Owing to the fine .limits of working this would raise
difficulty with the fastening shown and necessitate skimming up perimeter
and sides, making the wheel centre nonstandard.
Cab
As situated the blower valve is inaccessible to the fireman if flames issue
from an open fire door. In any case the type of valve is out of date on a
modern locomative: it should be replaced by a specially designed fitting
which would indicate whether it was open or closed and be operated like the
whistle, from either side of the footplate.
In case of a burst gauge glass the verticle handle to Item 16, Fig. 26, is
in a favourable position if everything goes according to plan, but on occasions,
as the writer has experienced, the ball valve in thc bottom cock fails to
rise or seats imperfectly, with the result that a fountain of boiling water
spurts in an upward direction from twhind the gauge protector, releasing
clouds of steam which obscure everything in the cab. In a case of this sort
a shut-off handle attached to the bottom cock and located as far as practicable
to one side of it would help matters.
Why the expense of two water gauges when the Western have always managed
with one and a set of try cocks? Southern (Ashford) practice is to carry
the fire doors on a set of rollers : the doors slide more easily than with
the plain groove shown.
Window wipers are unsuited to steam locomotives but great benefit can be
derived from a hot water spray above the cab window fed under pressure from
the working injector. This will remove smuts, dirt, mud from tunnel roofs,
snow and ice.
The steam heating relief valve should be placed horizontally at footboard
level in the cab, as in Southern practice. If it starts to blow the fireman
immediately reduces excess pressure in the camage warming train pipe. Situated
outside the cab, this valve can go on blowing indefinitely and wasting steam
unobserved.
The projectian of the cab floor over the tender to avoid use of a fall plate
results in a large throw-over of the back end on sharp curves with a 4-6-2
type. An insidious and quite appreciable loss of coal on to the four-foot
occurs through spillage at the shovelling plate dropping through the
gap.
J.O.P. Hughes (355-7 observed that the shortages
of furl and labour have evidently been the dominating factors in the design
of the Class 6 and 7 locomotives, and it will be interesting to see whether
the Railway Executive is justified by the continuance of the former in pursuing
a policy of introducing 140-ton locomotives on duties where 126-ton locomotives
are used now. The building progmmme appears to conflict with the Railway
Executives own policy of lighter trains and with the national steel
shortage. Is it not likely that the Class 6 and 7 Pacifics will never be
built in the numbers which are at present contemplated? Unification of the
railway companies leads naturally to the preparation of standard designs
and it therefore follows that some of the locomotives under discussion may
be built in greater numbers than any of their predecessors and that a good
opportunity for intensive development of the prototypes prior to building
in quantity has been missed. Misadventures such as described by the President
can still occur in my new design, however long the experience behind it,
and perhaps the purely engineering considerations have taken a back place
in face of the apparent desire to present the locomotives at an early date
as achievements of nationalisatisn. In view of the long life of the steam
locomotive, the building of standard types could surely have been determined
by proof of their ability to do the job, provided by development running
of prototypes. Could not new construction be centred on one or two works
only? The present practice of mixing building and repairing often in the
same assembly bay seems to be a bad one. The time seems right for thc formation
of a development running section, on the lines used by the motor industry
the type of work done being quite different from research for which
an organisation already exists.
In the paper mention is made that in thc original proposals for a Class 5
Pacific the carrying wheels were to be the same diameter throughout and with
outside axleboxcs, whch are obviously dcsirablc with roller bearings; it
states further that outside bearings could not be used on the bogie due to
rolling stock gauge, but this is not clear unless it is due to the limitation
imposed on the bogie wheel diameter by the outside cylindcrs. Although two
designs of axle became necessary, could not the carrying wheels have been
standardised throughout? Cannon boxes always seem a cumbrous method of supplying
roller bearings to a locomotive axle, and although in this case the horizontal
split of the casing is not present, about 1½ tons could be saved in
the weight of each locomotive by the use of roller bearings of the self aligning
type, and all the advantages of enclosure can be achieved vcry readily by
a light tube resiliently connected to the inside faces of the axleboxcs.
Would there not be less maintenance if more attention were paid to the protection
of lubricated working surfaces, and although the Railway Executive are apparcntly
discouraged by some of the results of the total enclosure of the Southern
Pacifics (page 305) it is not necessary to go to total enclosure and flood
lubrication which has brought troubles of its own. Power operated grease
pumps may lead to the wastage of grease, and there is opportunity here for
local sealing of the bearings so that they can be greased packed and untouched
between shoppings, the motion for instance with many of its pins only having
a small angular motion might be sealed by synthetic rubber elements. The
reversing screw in particuIar could benefit from a study of modern commcrcial
vehicle stcering gear practice and it is possible that such a box would out-last
the locomotive. No doubt many will comment on the complexity of the reverse
wheel layout which seems to have so much to do so little, and which is coupled
to its screw through universal joints which appear to be of a well known
proprietary type. It would be intertsting to know if in fact they include
needle rollers, whose use is necessary on a 4,000 r.p.m. propellor shaft,
but likely to bc troublesome on a shaft making a few revolutions a few times
a day and spending the majority of its time vibrating in one position. It
would seem that a slight realignment of the screw and wheel, in view of the
length of shaft would avoid the use of misalignment couplings altogether.
The spring hanger seems to have been developed at the expensc of the rubber
section the bulge area, having been greatly increased by the use of
separate pads, The tender spring suspension points the way to the virtual
elimination of hanger and link. A rubber pad, bonded to steel backing plates
interposcd betwen spring end and frame, could accommodate the change of leaf
spring length by shear movement in the rubber, the main spring-borne load
continuing to be carricd in compression in the rubber. This system would
have the stability of the tension link, would be lightcr, and because there
need be no hole in the rubber element, the life would bc longer. Is it
justifiable to mention the neatness of the back plate when this has largely
hcen achieved by placing so much pipework outside: Some attempt seems to
have been made to arrest the decline in appearance of post war British
locomotives but the conception remains transatlantic and it seems sad that
in the closing years of the use of the steam locomotive is should work in
borrowed clothing. The maximum of accessimbility with the best appearance
remains a challenge to the designers; dare we hope to see it successfully
met if the Class 8 Pacific is ever built?
O.S.M. Raw
(357-8) On page 292, reference is made
to bar frames and the attraction offered by their use, which was, however,
finally turned down as such frames could not be dealt with by the plant installed
in the various railway owned workshops. The writer stated that for many years
the "Contract" shops have produced numerous export locomotives with bar frames
of the slab type, whilst in the mid 1920s, Armstrong Whitworths
built a number of large locomotives for the Southern Australian Railways,
with cast steel frames or chassis, these frames being imported from the [United]
States. More recently, the North British have built a large batch of locomotives
for the South Afxim Railways, again with cast steel chassis. At present,
with the very large world demand for locomotives, every available piece of
building capacity must be maintained, but on a long term policy, very serious
consideration should be given to abandoning new construction in railway owned
workshops, and concentrating all new locomotive construction with Contractors,
as is otherwise the almost Universal practice elsewhere. A cheaper and at
least equally good locomotive would result, the Contract shops would be better
able to compete in export markets, with the assurance of the home market
to build on and very much quicker deliveries could be given. The 12 steam
types proposed, seem excessive, and the same powered locomotive with almost
identical axle loading seems to have been duplicated. Why produce both Nos.
7 and 8? Surely one design would have sufficed. Again, surely an L.M.S. Class
5 or an L. & N.E. BI, could meet Nos. 4 and 5 requirement. Is it envisaged
that all train loading is to go up so necessitating the replacement of 4-4-0s
by larger and more costly 4-6-0s ? Surely an engine of equal power should
suffice, and, at the worst, all 4-4-0 duties could be met by a Class 5 or
BI 4-6-0 standard design.
On page 299, it is stated that for plain bearing axleboxes, it is proposed
to use mechanical lubrication. Was consideration given to hard grease
lubrication, so widely used in North America, and which gives first class
results in South Africa and India, greatly reducing the incidence of hot
boxes, and also shed maintenance costs? For carrying and tender boxes
consideration might also well be given to the Isothermos design.
Hard grease lubrication is also very successful on big ends and coupling
rod bushes, whilst the grease being under pressure and forcing its way out
of the bearing keeps it dirt free, whilst in m oil lubricated bearing the
oil tends to have an entraining action for dust into the bearing.
They are very successful in South Africa, where water conditions are far
worse than in this country. The short life of the first 10 Southern boxes
is noted, but the troubles experienced can be attributed to lack of knowledge
in the sheds, especially when washing out, and probably due to wrong air
conditions over and through the fire when running. It seems extraordinary
that with the great bulk of the worlds locomotives fitted with steel
fireboxes, we, in this country, which produces no copper but excellent firebox
steel plates, should have our locomotives almost 100 per cent. fitted with
copper boxes, whilst North America, the worlds greatest copper producer,
has almost 100 per cent. steel boxes fitted. A steel firebox has just as
long, if not longer, life as a copper firebox, is lighter and can very much
more easily be repaired by electric welding whilst leaking tubes can be overcome
by welding them instead of expanding them into the tubeplate. If so many
other countries can make them a success, surely we can and should, and thereby
we should show an appreciable saving in cost. With a steel box
Thermic Syphons can easily be welded in, thus greatly increasing the
firebox heating surface and improving the water circulation.
On page 319, means of effecting economy are detailed. No mention is made
of a steam soot blower, which is cheap in first cost, and readily cleans
fouled tubes, so ensuring good steaming and economy; most desirable for engines
on extended runs and multiple manned, and where another delight of Nationlisation
is the supply of pool coal of dubious quality, instead of the special grades
readily available twelve years ago. Another fitting the writer strongly advocates
is the power operated firedoor. It enables the rate of air over the fire
to be carefully controlled, reduces the effort on the fireman and effects
economy in fuel. The writer took part in some tests in South Africa during
1939, a Class 15F, 4-8-2 locomotive of some 48,000 lb. tractive effort, and
with a grate area of 62.5 sq. ft. hand fired, hauled a 1,200-ton loaded coal
train from Whitbank to Germiston, and the empty wagons on the return journey
of approximately 140 miles. The tests showed that under identical conditions,
except for the steam-operated firedoor being in action, there was a reduction
in coal consumption per round trip of some 950 lb. As they are cheap in first
cost, made in this country, and easily maintained, there is a strong case
for fitting them to the new standard locomotives.
He regrettcd that steel fireboxes have been turned down.
T.T. Lambe (358-60) wrote that the
Class 5 4-6-0 has a grate area only slightly greater than the Class 4 (28.65
sq. ft. compared with 26.7) and one is driven to ask whether the provision
of two different designs basically so close together is really justified,
particularly as the Class 5 has not got so good a route availability as the
Pacific Class 6. One would have thought that the Class 5 4-6-0 might perhaps
have been eliminated. The tyre step sizes of 6 ft. 2 in. diameter to 5 ft.
6 in. are good but it does seem a pity to have standardised both 5 ft. 3
in. and a 5 ft. 0in. when a 5 ft. 2 in. would, one would have thought, made
a nice even single step. Of course, a lot depends on what you are going to
have for the 2-8-2. A 4 ft. 8 in. diameter for this engine would have made
a neat completion to the range of sizes. Although the writer is wholeheartedly
in favour of the simplification the provision of an ashpan drench might have
been an improvement. If the ashpan is truly self emptying (one would be a
little inclined to doubt this on reference to Fig. 5) there would seem to
be a considerable risk of the fireman (being himself out of harms way)
emptying the ashpan without first drenching the ashes, and so covering the
engine with fine ash.
He was surprised at the retention of the costly copper firebox. Once maintenance
staff are properly trained in boiler washing practice as has been
done without difficulty overseas the steel firebox should give
satisfaction. The provision of universal treated water, in the writers
opinion, is as important from the aspect of tube renewal as it is from the
point of view of firebox renewal. Sir William Stanier has commented on the
smokebox door. In view of the box of tricks that has to be
encountered in any case before the washout staff can reach the mud plugs;
why not follow the Indian practice and provide a standard door
small enough to suit the smallest engine and fitted with six dogs to ensure
air-tightness. The self cleaning arrangement should be easily and quickly
removable when warm has the Author any comments on this? But there
must be no risk of it falling and fouling the blast pipe. It seems doubtful
in any case whether it will be completely self-cleaning and it is a pity
that a bottom hopper door-which will also clear washout water-was not
provided.
He asked if the Indian type of inward opening firehole door (which
is self closing in the event of mishap in the smokebox or firebox) had been
considered.
The straight steampipe through the smokebox side looks nice but one wonders
if the additional efficiency is really measurable compared with the
Indian right angled elbow arrangement, simplifying as it does
manufacture and maintenance. Additional volume on the cylinder
side of the superheater elements might, in fact, be an advantage. Now that
the initial Britannia trouble has been traced to its source will
pistons again be made of cast iron? Incidentally a useful dodge to enable
standard water gauge glasses to be used with varying demands for length of
view is to provide shrouds on the top or bottom nuts.
One wonders whether the additional load on the valve gear due to the difference
in size of valve heads has been given sufficient consideration. This in
conjunction with long travel valves must heavily Id the gear and the fact
that the die block runs on oil while the rest of the gear is on soft grease
would appear to sound a Also foot operation? warning note. How often during
the trip does the driver have to oil his die-blocks?
Bringing the reverse gear forward is a good idea and no doubt reduces lost
motion, but it would have been better still if theIndian type
of split nut with jamb action on the bracket to take the load off the reversing
screw nut could have been incorporated.
Mr. T. Lunt (360-.) wrote that many thousands of Walschaert Gear designs
must have been put out since its inception, but it would be a bold man who
would maintain that the ideal gear had been evolved, and particularly when
it is to be applied to various engines. Towards the end of the paper it is
remarked that poppet valve gears would still be considered and as only some
five designs of two types of gear have so far been running on a large scale,
he suggested that the subject should be considered from a new basis.
R.C. Bond writing in Paper No. 231, Fundamental
Considerations in the Design of Locomotives, (1928) demonstrated that
it is not sufficient to take any engine and just fit a superheater to it,
but that the superheater, boiler and cylinders must be correlated and since
this was done the many highly successful machines, the Royal Scots, Jubilees,
King George V [sic], have been household words, and it is suggested that
the same idea should be brought to bear on poppet valve gears. During many
years on locomotive design, the writer had designed a number of Walschaert
gears, and at one firm it was the practice always to run a new gear through
on a full size model. He had spent many hours running over the gears to obtain
various curves, such as by holding the radius rod in the mid gear position
and plotting the lap and lead curve, and again holding the combination lever
and obtaining various cut off curves which could be combined to show why
the lead angle altered as the gear is notched up. In 1933 when working on
a poppet valve gear company he calculated the valve gear events right though,
and turning the reversing shaft from full forward to full back, and again
from full back to full forward in steps of two degrees of angular turn at
a time, the writer worked through the whole range producing a smooth curve
of events and so appreciated why it is necessary with the locomotive type
of Caprotti valve gear to have one turn of the hand wheel. Consequently,
when the Class 5, 4-6-0 engines came out fitted with Caprotti gear and a
multi-turn reversing handwheel the writer came to the conclusion that, although
this gear had been fitted on the L.M.S. and L.N.E.R. for many years, no endeavour
had ever been made to understand it.
Now, there are two types of poppet valve gear in operation, the Caprotti
type and the Locomotive Valve Gears type, both of which are capable of
development with further practical working in service. But, as with the
superheater, the engine should be designed to get the best results. Although
some 600 poppet valve gears have been fitted to various classes of 1ocomotivrs,
only one engine has been designed to make use of the particular feature of
the poppet valve and It is not without significance that, in spite of all
the difficulties of trade, the railway which was formerly the Central Argentine
should have had 20 more engines of a type originally supplied in 1932.
Although these are three cylinder engines the same ideas and proportions
could be incorporated in a two cylinder engine. Besides shielding the working
parts from rust and at. and a saving in operating power for the gear, there
is only a certain amount to be gained from simply replacing a Walxhaert gear
by a poppet valve gear, but it would obviously seem worth while to design
some new engines to take advantage of the particular features where the poppet
valve improves on the radical types of gear and shows superior steam
control.
J.L. Koffman (361-2) wrote that the
dictum that "as a simple, cheap, rugged tractor the steam locomotive can
still have a part to play, a part which it cannot sustain should it leave
its vantage ground and once more descend to the complexities of the compound,
the turbine and the condenser," should be written in red letters over the
desks and drawing boards of all engaged in the design of steam locomotives.
No harm should cme to them as long as they will adhere to the commandment
" Thou shalt no complicate." So fhr as instruments are concerned, in the
case of most vehicles they were mounted on a panel where they could be
conveniently seen and with almost all vehicles they were suitably illuminated
as well. This applied to motor cycles as well as to electric and diesel
locomotives, to ships and to aircraft. Only on steam locomotives the instruments
were also used to decorate the boiler, preseumably to facilitate olbservatim
by fireman, inspectors, etc., but scarcely for the sole convenience of the
driver. The writer did note that the German Federal Railways decided to have
all instruments on their Class 23, 65 and 82 engines including the water
level gaugeconveniently mounted on a panel in front of the driver. He would
like to suggest that this practice might be worth considering with future
designs. With regard to the smoke and steam deflectors a device originated
by Prandtl he noted that starting with Class 23 and 62 engines, smaller,
curved deflector plates are used because they proved to be more effective.
He thought that so far as railways were concerned, they used enormous quantities
of ferrous metals, a large proportion of which could be saved if more attention
were paid to the question of weight, particularly so far as roIling stock
was concerned, thus reducing both first costs and operating expenses. The
steam locomotive was not immune from this "heavy handed" treatment and to
analyse present trends, he looked into the useful load/total weight relationship
of modern tenders. The results are plotted in Fig. 36 which average ratio
emerged as 0.5 to 0.6. The new standard tenders are slightly on the heavy
side, whilst the two very light tenders A and B were those used with the
German Utility Class 52 and the Norwegian 2-8-4 locomotives respechvdy. Both
tenders have self supporting tanks, the design closely resembling that developed
by Kreissig for bogie tank wagons. It is somewhat more difficult to analyse
the weight of steam locomotives on a common basis. He plotted the weight
per square foot of heating surfaces against the total weight of a considerable
number of modern engines, the results being shown in Figs. 34 and 35. The
mean value field is shown as well-although it must be admitted that the
conception of what is meant here might vary with the point of view. However,
whilst the Class 4 to 7 engines were within the given region the tank engines
are below it, i.e. they are heavier than might be expected. As a first
approximation the weight W [tons] of modern engines can bc estimated with
the help of the empirical equation:-
W=20+Cx A
where: A is the total heating surface (including superheater) [sq.ft.] and
C a constant which is usually bracketed by limiting values of 0.024 and 0.027.
It is interesting to note that for Class 5 and 6, C=0.0256, whilst for Class
7, C=0.0233, i.e. these machines are as indicated above within
the mean range, whilst for Class 4, C=0.0302, 1.e. this engine is on the
heavy side. It would appear from this that the design of the larger locomotives
was more effective and that the smaller one and particularly tank engines
had to suffer slightly. He thought that by and large, this was a small price
to pay for standardisation on a grand scale, but at the same time, it was
a pointer to possible weight reduction with future marks of this remarkable
series. The Author's view on the effect of standardisation on weight would
be very much appreciated.
S.E. Lord (362.) wrote that many of the details introduced into the Class 7 4-6-2 locomotive are admirable and the emphasis given to availability and maintenance is a wise policy. On page 312 it states that the interchange trials established that a small clearance volume on two cylinder engines can give rise to a marked fore and aft movement at certain speeds. The writer would like to be sure what is implied by this statement. Presumably it means that at certain speeds the compression pressure is too high. Can the Author say what kind of indicator diagram resulted and at about what speeds this occurs? On a point of design it is noted that in the boiler Class 3 (Fig 10) the tubes are banked vertically whereas in the boiler Class 7 (Fig. 9) the tubes are banked horizontally. In recent Indian locomotivcs the vertical banking has been used on the theory that this arrangement allows the steam bubbles to rise more freely.
H.M. LeFleming (362-3) raised the following points- 1. The standard range of locomotives does not include any purely mineral or shunting types such as the 2-8-0 and 0-6-0T. Surely the need for these most useful types is not likely to diminish or disappear. Or are British freight trains to become still smaller? It is doubtful whether the number of types remains limited to 12 for long, or there is any disadvantage in a much larger number of types provided they incorporate standard boilers, cylinders, motion and wheels. 2. In regard to acceleration the Stephenson gear seem superior to the Walschaert. The writer believed that recently one or more L.M.S. Class 5 4-6-0s were so fitted and it would be interesting to know how these performed, particularly as regards acceleration. 3. Purely aesthetic points:- ( a ) Deep valance. At first this seems a pleasing simplification but except on designs with some degree of streamlining the effect wears off and the normal angle depth gives more lasting satisfaction. (b) Emblem: If the present form is to be retained it is suggested that it should be half the present size and in one colour. The present dull and heavy yellow could be replaced by a lighter and more metallic shade. A brass casting could be used on special engines. (c) The Colour. Without altering the tone could not a more pleasing and cheerful shade of green be selected?
R.T. Carr (364-5) wrote that
one of the conclusions of the published report of the interchange trials
was that broad fireboxes were superior to narrow ones, but he had found no
evidence that they were superior to narrow fireboxes of fhe same grate area,
and some outside evidence to the contrary. True, certain Pacific locomotives
excelled in their performance, on similar duties, smaller narrow firebox
engines of much smaller grate area-in some cases both in power and thermal
efficiency. But the 4-6-0s were working much nearer their maximum capacity.
The tests suggested that large grate areas, and therefore, perhaps, broad
fireboxes, were appropriate to centah traffic requirements, but they did
not explain why the broad firebox should ever have been thought appropriate
to a Class 5 design, as indicated on page 292 an increase of 25 per cent.
in grate area improved combustion efficiency by only about 2 per cent. at
the low-power duties envisaged, and this gain was wholly neutralised by the
additional engine resistance and inertia. Even the Class 6 Pacifics of 36
sq. ft. grate area, though they might be justified on grounds of improved
route availability, ease of firing, or better riding, were unlsikely to be
superior in performance to equally well-designed narrow firebox 4-6-0s of
similar grate area and boiler diameter; the Pacifics would be heavier and
more expensive to build. The Kings and Lord Nelsons had 34.3 and 33 sq. ft.
of grate, which, in output, must be well-nigh equivalent to the Pacifics
36 sq. ft., allowing for the Pacifics additional engine resistance and poorer
length of combustion course. Perhaps the capacity of the firemen, on
mixed-traffic duties, to handle 33 sq. ft. of narrow grate was in doubt.
If so, the area could have been reduced a little.
Surely one should, if possible. utilise the weight of the firebox for adhesive
purposes up to that maximum length of firebox beyond which it became
impracticable to fire a narrow grate, and only then to resort to a broad
firebox over an idle pair of carrying wheels. It was, after all, a narrow
firebox 4-8-0 rebuilt by Chapelon of the French railways which, in the 1930s,
developed over 4,000 indicated h.p. at an engine weight of 107 tons, altogether
its boiler barrel was only some 5 ft. 6 in. in diameter and 14 ft. long.
Its grate area was 40 sq. ft.
Special nozzles of the bridge, pepperbox, double and other types seemed to
have improved upon the performance of plain nozzles (and not only at high
power), on the Continent and in the United States, both in full-size and
small-scale tests, but great care wrds required in the front-end design.
A nozzle that split up the exhaust jet did so at the expense of increased
nozzle perimeter, hence resistance and back pressure; it needed therefore
to be larger in total area than the equivalent plain nozzle, and its chimney
had to suit the unusual angle of divergence of the exhaust jet. He wondered
whether special nozzles had been given a full-enough trial by British Railways.
He admired the proportions of the Class 7 Pacific, and was glad to see that
the neat, familiar three-bar crosshead had been incorporated.
Newcastle-on-Tyne Centre held at Newe House, Newastle-on-Tyne on 28th March 1951, the Chair being taken by C.R. Hinds.
C.R. Hinds (367) asked what provision was going to be made for 8-coupled engines and what was going to take the place of the 6-coupled and 8-coupled engines in the future. He also asked if the only shunting locomotive was to be the diesel. He pointed out that the Western Region injector had been adopted as standard and wanted to know why the monitor injector, which he believed had hen very successful, had not been standardised. He asked if there were any particular reasons for adopting the three-bar crosshead and suggested that if the Maddison type crosshead was studied it would be found to be a better design and so far had produced better results.
R.W. Taylor (368-9) suggested that in connection with the point raised by Mr. Hinds there was a great need for a six or eight coupled goods and mineral engine in the North Eastern Region, and he was surprised to note that there was no such design suggested without the addition of a pony truck, which was not looked upon with favour for working into poorly maintained colliery and works sidings, there being a constant tendency to derail under these circumstances at crossings. It was noted that the side control for the pony trucks were provided with ferobestos pads to give a damping effect, and that these pads should be lubricated. It appeared somewhat inconsistent to provide a surface with a high frictional resistance and then to lubricate it. In connection with grease lubrication of valve gear pins; what arrangements were made to ensure continuity of lubrication? Was any spring loaded form of greaser provided, as if not there would appear to be a tendency on long runs for the grease to dry off the pins and so cause excessive wear ? With regard to the ashpan shown in the photograph for Locomotive No. 70,000; was this entirely self emptying when the front doors were open, or is it necessary to rake out the ashes? So far as could be seen from the photogaph it appeared that the ashpan is not provided with completely self-emptying bottom doors. With regad to the cast iron cored-out piston heads ; was it not considered possible to provide a solid steel forged head as in Mr. Taylors opinion this would give more satisfactory service than a cast iron head which was very liable to damage if water entered the cylinders? From a shed maintenance point of view, in order to keep fireboxes clean, it is found to be an advantage to have inspection doors rather than plugs, not only to give a better view of the crown sheet, but in addition to facilitate the removal of sediment. Would the Author say why doors had been omitted from the design at crown sheet level ? It was noticed that the cab was actually attached to the boiler. What effect had this on the riding of the engine from the drivers point of view? It would appear that in addition to the normal motion of the frames there would be further movement caused by the movement of the boiler on the frames. It was also noted that because the footplate was entirely on the locomotive only a main centre draw bar was fitted, and side chains were not provided. He suggested that if the main draw bar broke there was still a serious risk of injury to the enginemen, in addition to difficulty which may be caused in train operation if such a failure occurred. He therefore suggested side chains should be provided. With regard to the steam opmted cylinder cocks; what provision was made to ensure steam tightness of what may be termed loading steam? Was any form of lubrication provided for the piston, or packing ?
Cox responded (394-5): The stock of 2-8-0 locomotives in this country was so strongly reinforced by the building of L.M. and W.D. locomotives of this type for war purposes, that no further units are likely to be necessary. The 0-6-0 steam tank engine is not included because of the policy now adopted of building only Diesel Shunters in view of their proved economy. There are a very large number of steam engines of this type, some of modern design, and while construction of Diesels will replace a number of steam units annually, there will remain for many years a solid core of this type available for the many duties which they perform so well
Scottish Centre: The Ninth Ordinary General Meeting held at St. Enoch Hotel Glasgow, 11 April 1951 at 19.30, the Chair being taken by C.D. Hanna.
E.D. Trask 370-1) refrrred to the remark about
the cut-offs of Express Passenger engines being in the region of 77 per cent.,
and to the fact that in the past there have been too many engines with very
severely restricted cut-offs making them poor starters. It took some time
to persuade thc appropriate authorities to improve the cut-offs of certain
engines having 77 per cent. cut off. On a two-cylinder engine, as descnbed
by the Author, such an engine should have excellent starting abilities, although
this will not get over the occasional difficulty of dead centre. He asked
about the methads of securing elements in superheater headers, since those
in use today do not give entire satisfaction, and he hoped that mention would
be made of a header and a fixture for the elements which would guarantee
steam tight fitness from shop to shop.
In the photograph of the Downs sanding gear, he wondered whether the side
of the sand box had been removed for the purpose of illustration or whether
this was another joint to be maintained at the Shed.
He wondered to what extent spark arrestors had been included in the new designs
and the Chairman in his remarks had referred to self-cleaning smokcboxes.
The existence of a baffle plate plus wire mesh screen has the effect of
minimising the emission of live sparks
at the chimney, but if the Author could give a little more information on
this point, it would be most interesting.
A. Hood (371) asked why the cylinders could
not have been designed horizontally. Regarding the boiler; the Author illustrated
a design which conformed more or less with the standard L.M. practice; but
with regard to the inner firebox the speaker felt that by a simple redesign
of the throat plate it might have been possible to remove and replace the
inner firebox without disturbing the rivetted joint of the outer back plate.
The 2-10-0 Austerity and the S.R. Merchant Navy
and West Country classes are good examples in this respect. The
Author has paid tribute to Mr. Bulleid by utilising his frame design; he
might have contributed further by utilishg his firebox. The firebox is designod
to come out from the bottom. Regarding arch tubes and thermic syphons; the
Author referred to these as complexities of design, as these are claimed
to improve the thermal efficiency of the boiler why introduce, at a later
stage, an exhaust steam injector which is also looked on by many as a complexity
but something which will improve the thermal efficiency of the boiler
itself?
Regarding the bogies and trucks; the side control on all these items but
one is by means of coil springs. Has the Author not considered the constant
resistance device which has been used in this Country by the locomotive builders
on designs for overseas and also on the Continent? It is gratifying to learn
that the Committee have collaborated so well and put all their own experience
together. They have not confined themselves to this, however, but have taken
advantage of the best features of oversea design.
The cantilever cab is a good feature and one which might have been used many
years ago; another good feature is the attachment of the running board to
the boiler. Regarding the frame design; the Author found that the plate type
of frame should be adhered to. He introduced a joint behind the trailing
coupled wheels and a built-up structure with a thicker slab. Could he not
have considercd steel castings for the rear portion as this is well within
the scope of the steel founders in this country and which, incidentally,
lightens the hind end of the locomotive? One other feature-the support at
the back of the firebox. He asked if there are also supports at the front
as on the latest South African designs. This is an exceptionally good feature
which avoids excessive racking at the back end of the frame. Cylinder diameters
for Class 7 and Class 6 respectively are 20 in. and 19½ in., the
corresponding grate areas being 42 and 36 sq. ft. These functions are closely
related. Would the Author explain how he arrived at these figures for grate
area? Cylinder lubrication-the Author has stated that he has carried out
an alteration to the superheater to provide a further 100°F. of superheat.
What degree of superheat is thereby attained? Is it not possible that
this high degree of superheat is likely to create trouble with the cylinder
lubrication?
He asked if the spring loaded shoes on the under side of the piston function
properly and if excessive wear in the hers or cylinder barrel is avoided.
He thought the reversing gear is complicated but appreciated the advantages
of having the Screw at the reversing shaft. He asked if power reverse gears
had been considered.
Does this conform to the simple type of two pin drawbar with side control
springs? The Author might give some idea of the type of buffer and draw springs,
if such are incorporated.
A.C. Smith (372) commented on the Sevenoaks
accident on the Southern Railway in 1927 when the engine concerned in the
derailment was a River Class 2-6-4 tank engine; an edict went forth, as a
result of the enquiry that these engines had to be rebuilt as 2-6-0 tender
engines. Thc L.M.S.R. continued to run 2-6-4 tanks, and this is now perpetuated
in the British Standard designs. The Author says that these engines can run
up to 70 m.p.h., but for for the corresponding tender engine a bogie is used.
Could not the 2-6-0 type be used instead of the 4-6-0? Reply (394):
question the suitability of 2-6-4 Tanks and reference is made to the Sevenoaks
accident following which some S.R. engines of this type were rebuilt into
tender engines. It is necessary here to distinguish clearly between the wheel
arrangement itself and the mechanical features of a particular design. It
is now well established that the design of the River class was defective,
but long years of experience with many hundreds of other 2-6-4 Tanks has
established that they are amongst the most stable and good riding of any
wheel arrangement.
With regard to the table of types; not much difference is apparent between
Nos. 7 and 8. Perhaps with a little more information the reason for the two
classes would be clear. He asked if consideration was given to the provision
of an ashpan drench, water being taken from the injectors. He asked with
regard to coupling and connecting rods if consideration was given to grease
lubrication instead of oil and the use of floating bushes, also the provision
of bronze axleboxes with grease lubrication thus eliminating whitemetal which
could be troublesome. It was noticed that there are sets in the coupling
rods, presumably this, though undesirable, was unavoidable. He also had to
agrce with Mr. Hood with regard to brick arch tubes, which are not complexities,
but give arch support and act as circulators. In connection with the reversing
gear it would appear that with the bevel gears, etc., there might be more
backlash, especially after some wear had taken place, than with thc conventional
type of reverser, so that the former gear might upset the valve events more
than the latter. At first sight it would also appear that the driver would
have to stand at right angles to his usual position-facing the direction
in which he is travelling-to operate the gear. A mockup had
been made and presumably the drivers liked it but it seemed awkward. Thc
old central dart is apparently preferred to circumferential dogs for the
smokebox door. It is 4 ft. 9 in. in diameter. He liked the Authors
remark about the appearance of the chimney and thought that this was a good
point. He thought that it was necessary that an engine should look pleasing
and this one did! There has been no mention of intermediate buffing gear.
Does the door remain tight?
Midlands Centre: Eighth Ordinary General Meeting held at the Midland Hotel, Derby, on 18 April 1951 at 19.00, the Chair being taken by E.R. Durnford.
J.W. Caldwell (375-7.)said
in regard to locomotive policy, it would appear that the Railway Executive
had to choose between the following four alternatives:-
1. To let each region carry on individually and design its own locomotives.
2. To choose from all regions a selection of locomotives and standardise
them.
3. To standardise a suitable selection of designs from one region.
4. To design a completely new series of locomotives as the standard range.
There were people who considered that the first was the correct policy and
would be content to rely on competition to produce improvement in locomotive
design. The speaker did not think that this course could be sustained as
it would mean the retention of four design staffs instead of one, and a unified
locomotive stock would never be achieved.
The second course, that is choosing the best locomotive in each traffic category
irrespective of region and standardising such locomotives, sounded fair and
sensible, but it would have led to a wide variety of locomotives with no
parts in common and no practice in common. He thought the Executive were
right in rejecting that course.
The third course seemed to be the most sensible, that is to decide on one
regions range of locomotives as standard. The whole of the stock of
that region would then form a large stud of standard engines for which tools,
patterns, spare part stocks, and operating experience would be available.
Such a course however would perhaps have led to such pratestations from the
regions not selected as to make its adoption politically
unthinkable.
Such a course, however, had the advantage of a precedent in that the late
L.M.S. Railway, somewhat belatedly, adopted the more modern Midland
locomotives as the basis for standardisation. It may perhaps also be said
that the Great Western Railway did the same at the grouping, as one did not
recollect that any Taff Vale or Cambrian Railway engines survived to become
standards on the greater Great Western.
The fourth course was to design 12 completely new locomotives. The Railway
Executive apparently boggled at producing 12 complete new designs and had
compromised between alternatives 3 and 4. That is, they were to design nine
new types and adopt three types with minor modifications from one of the
regions.
If it were granted that to adopt one regions engines was politically
impossible, and that the conventional type of steam locomotive was
to be retained, the Railway Executives policy seemed unassailable except
that the design and building of many new types of locomotives had been decided
upon when inflationary tendencies were dominant.
The Author implied that, it was no use trying to design a non-conventional
steam locomotive because the two avenues, of higher initial pressure, and
lower terminal pressure (by condensing), had been tried and found wanting.
Was there not, however, a possibility of getting a more convenient and economical
steam tractor, without going outside the present range of temperatures and
pressures, bearing in mind that the present conventional tender locomotive
weighed 1½ to 2½ times the adhesive weight necessary to draw its
load? Its coupled axle-load plus hammer blow far exceeded the axle-load of
the other vehicles on the railway and thus set an unnecessarily expensive
standard for the track and other permanent way works. Also the ordinary steam
tender locomotive required a turntable, a disability from which no other
type of locomotive suffered.
The Author had told them that in the first conception of the British Railways
Standard range of locomotives, the Class 5 engine was to have been a Pacific
and that this decision was rescinded and the engine built as a 4-6-0.
In view of the reputed success of powerful 4-6-0s such as the Castles and
Rebuilt-Scots, the question arose as to whether the line dividing the 4-6-0s
from 4-6-2s had been drawn at the correct place. To what extent had it been
proved that the increased coal economy of the 4-6-2 sufficiently off-set
the increased initial and maintenance costs incidental to the provision of
a trailing pony truck not to mention the additional 10 to 12 tons
weight.
The Author had pointed out that the three largest classes only were provided
with roller bearing axleboxcs. It would be interesting to know the reason
for this. One might have thought it worth while to fit roller bearings on
engines used for stopping trains because an additional advantage of reduced
starting resistance might be obtained. The Author claimed that the hammer
blow figures on these engines were very moderate. It must be remembered however
that they were based on five revolutions per second, which although based
on the recommendation of the Bridge Stress Committee, was rather a low rate
of revolution for engines such as the Class 6s and 7s which were
presumably intended to attain fairly high speeds in spite of their moderate
wheel diameter.
Taking the Class 7 the axle-load being 20.25 tons and the hammer blow per
axle 2.55 tons. That gave a combined figure of 22.8 tons which, he suggested,
was quite high compared with most existing engines, because, of course,
practically all existing powerful engines had more than two cylinders. In
this connection it seemed to him that greater efforts could perhaps have
been made to reduce the weight of the reciprocating parts still further.
He did not think everything had been done in this direction when mild steel
castings were used for crossheads and iron castings for pistons, neither
of which could be considered first class materials for those duties. Again
in the matter of lubrication, it would appear that a good policy had not
been followed out to its logical conclusion. The lubrication points on the
motion of a locomotive may be divided into (1) those where both elements
move relative to the frame when the locomotive was in motion and (2) those
where one element was stationary relative to the frame. The latter category
can of course be conveniently lubricated from the mechanical lubricator,
and as Table 3 in the paper showed this was done in all cases with the solitary
exception of the expansion link trunnion bearings. Since minimum preparation
time was aimed at, it seemed illogical to treat those bearings differently
from the others in the same category. Early in the paper the Author made
the disclaimer that only well known and tested features were incorporated
and indeed no other policy was sensible where a new design was expected to
go into traffic as initially turned out. Such being the case, and taking
into account the longevity of the steam locomotive, the impact of the new
types on the existing stock could not be impressive. The speaker therefore,
whilst appraising this range of locomotives as impeccably competent but highly
conservative, felt a little disappointed that the railway mechanical engineer
could not apparently do more to assist British Railways in the fight for
higher efficiency which was so
Journal No. 222
Gudgin, D.S.E. and Birkinhead, G.H. (Paper 503)
Some impression of the American diesel locomotive industry. 408-21. Disc.:
421-55.
Fifth Ordinary General Meeting of the Manchester Centre was held at
the College of Technology, on the 14th of March 1951, the chair being taken
by Mr. J. J. Finlayson
When the Sales Department has discovered the range of requirements of the
field in which it intends to campete it is the job of the Designers to cover
that range with the fewest possible models. All American Railways share a
common gauge, permissible axleloads of well over twenty tons and a generous
loading gauge, so that three of the variables that make standardisation difficult
in British markets do not exist for the American manufacturer producing for
his large Home Market. Two or at most three Diesel engines designed to be
de-rated or supercharged, with one size of traction motor and one or two
sizes of generator cover the whole range of horse-power required. Three or
four standard bogies with a choice of gear ratios cover the whole range of
tractive efforts, and speeds. Three or four types of nose and superstructure
house all the combinations of power units. Several types of underframes are
required but they have common features. These basic units are combined in
various ways to cover the whole field with about a dozen basic types of
locomotive.
Jendrassik, G. (Paper 504)
Practice and trend in development of diesel engines with particular reference
to traction. 426-51. Discussion: 452-66. 6 diagrs..
Read by M.F. Ryan before Institution in London on 18 April 1951 with
President in the Chair. The Railway Traction Diesel Engine is examined in
terms of general design, supercharging, cooling, torsional vibration dampers,
connecting rod design for engines with cylinders in V arrangement, eugine
bearings, etc. Engine weight per unit of swept volume and piston speed for
existing engines are shown in diagrams. Special attention was paid to the
heat flow in the boundary walls of the combustion space per unit area and
time, for which a formula is derived giving comparable figures for engines
of different speed and dimensions- all other things being equal. Similar
formulae are derived for the static heat stresses and for the variable heat
stresses in the boundary walls and are related to conditions prevailing in
the engine of 4 in. bore and 4 in. stroke and 1,000 r.p.m.-chosen as a standard
engine, always supposing that all other things are equal. An
approximate formula is also derived for the heat developed by friction in
the big end bearing per unit area and time and is related to the conditions
in the standard engine. The Relative Heat Flow, Relative Static Heat Stress,
Relative Variable Heat Stress and the Relative Bearing Number thus obtained
are shown for existing engines in diagrammatic form and some conclusions
are drawn. J.F. Alcock (456) contributed to the discussion..
Newman, W.A.
The effect of changing economic conditions in Canada on railway operations
and equipment [Sir Seymour Biscoe Tritton Lecture]. 467-80.
The diesel-electric locomotive is now almost completely automatic
and with 65 m.p.h. gearing has no short-time electrical ratings, as the maximum
tractive effort, which can be produced continuously, considerably exceeds
the traction possible due to weight limitations. Adhesion is definitely the
limiting factor of the modern diesel and experience has shown that wheel
slippage, together with tread and flange wear, is probably the most critical
feature of this form of transportation tool. No reduction in rating is required
for the diesel locomotive for cold weather alone, but experience indicates
that up to a 15 per cent. reduction in tonnage is necessary for bad rail
conditions producing slippage. Most diesels are equipped with 40 in. wheels
and it is our considered opinion that this wheel is not large enough to withstand
the abuses of slipping and the concentrated flange wear in territory where
curves are prevalent. Considerably larger wheels would be much more desirable
and, it is felt, will gradually come into use.
Journal No.223.
Koffman, J.L. (Paper 505)
Dynamic braking of steam, diesel and gas turbine locomotives. 490-536. Disc.:
537-57.
R.A. Riddles (537) explained Sillcoxs
trouble (the paper had opened with an extensive quotation from L.K. Sillcox's
Mastering momentum. New York, 1940). It had little to do with the
heavy braking found with heavy stock in America; but was primarily due to
the the American use of chilled cast iron wheels. When working for the Ministry
of Supply he thought that if chilled cast iron wheels could be used successfully
with the heavy rolling stock in America Britain could probably take advantage
of the rapid production achievable with chilled cast iron wheels, and they
were fitted to the tenders of the austerity" locomotives only
to find that although he reduced the brake percentage to make sure that they
were not applied too hard, the practice was to put the brake on by the steam
brake, screw the hand brake down, release the steam brake and run down the
gradients with the hand brake not only screwed on but put on with the steam
pressure, and they had all the trouble of cracks and galls on the tyres.
This to such an extent that they changed all the wheels to steel, after which
there had been no further trouble.
The suggestions made in the Paper were, on the authors own confession,
not new. He himself was a. great believer in the simplicity of the steam
locomotive. While regenerative braking was undoubtedly the right and proper
thing for electric traction, where possible, he thought it would complicate
the steam locomotive too much.
He congratulated the author on the tremendous amount of research that he
must have covered in order to produce a paper of that kind. He agreed with
the President that they would be able to study much of what the author had
said, and see whether the general suggestions that he had made could be used
in particular cases.
D.R. Carling. (538-9) said that in considering the possible use of
counter-pressure braking on steam locomotives it would seem essential to
use a system of the utmost simplicity simplicity of construction,
of maintenance and of operation. The system developed by the Test Department
of the former London and North Eastern Railway and described in Paper No.
441, read before the Institution in 1943 by T. Robson which might
be added to the Authors most admirable bibliography was of
particular interest.
There were no moving parts beyond two stop valves in the cab;
one of these valves controlled a supply of steam from the boiler to the blast
pipe and the ther a supply of hot water from the boiler direct to the cylinders.
With such a locomotive it would be possible to change from full power to
full dynamic braking in a matter of seconds as only three operations were
needed, to open the steam valve to the blast pipe, to reverse and to open
the water valve to the cylinders. There would be no need to touch the regulator
at all unless it happened to be closed when the need for braking occurred.
Control of the braking was carried out by adjusting the cut-off in back gear.
The locomotive actually converted by the LNER (Fig. 41) was capable
of absorbing in the cylinders any power that could be transmitted to the
wheels by adhesion, the adhesive weight being 47 tons and the two cylinders
20 in x 26 in. with wheels 6 ft. 1 in. diameter, and boiler pressure 160
psi.
Some of the alterations made to permit that obsolete locomotive to absorb
up to 1,500 h.p. continuously, including its own running resistance, at speeds
up to 70 m.p.h., would not be required for braking to rest, even from very
high speeds due to the short duration of the braking and such high powers
would hardly be called for when descending long gradients with a locomotive
of that size. A more modern machine would have more adequate bearing surfaces
and better lubrication. It would be advisable to fit cylinder relief valves
of generous size.
The real secret of successful counter-pressure braking lay in an ample supply
of water to cool the cylinders and valves, but it was most important not
to supply too much water when the power being absorbed was not enough to
vaporise it as this would result in damage due to excess of water in the
cylinders.
Counter-pressure brakes were still being fitted to locomotives for service
in mountainous countries and there was no doubt that a well designed brake
of that type could be used to improve operation and to reduce maintenance,
provided, of course, that the staff were taught to use it correctly.
On very long gradients one advantage of dynamic braking was that it was no
longer necessary to stop heavy freight trains for an hour or more to allow
the brake blocks to cool off.
R.S. Hall (552-3) it was essential to differentiate
between dynamic braking and regenerative braking; the latter system naturally
coming to mind whilst digesting the Authors paper.
In many countries where there were long grades and heavy trains, both dynamic
braking and also regenerative braking would be of much use, the latter method
being also economical where electric tractian was in use. In this country,there
were not so many long grades, and from the illustrations they had seen it
would appear to be an expensive way of dissipating energy as compared with
the more usual method of braking by means of iron brake blocks on the wheel
treads.
Two queries came to mind : did a dynamic form of braking increase emergency
braking efforts, and, secondly, assuming the ordinary brake blocks were also
in use, did the combined system tend to produce more or less wheel-lock?
Perhaps the Author would be good enough to round off his address by giving
them a few figures as to costs; the initial cost of a dynamic braking system
must be fairly high and would equal that of a very large number of brake
blocks.
Tritton, J.S. [Presidential Address].
The inspecting engineer's contribution to railway economy. 559-92. 18
figures
The First Ordinary General Meeting of the Session 1951-52 was held
at the Institution of Mechanical Engineers, Storeys Gate, London, on
Wednesday 17 October 1951 at 17.30, Mr. J. S. Tritton, President, occupying
the Chair. The following is a summary published in
Loco. Mag. Rly Carr. Wagon
Rev., 1951, 57,
165.
In the introductory remarks it was pointed out that it is usual for the author
of a Presidential Address to choose a subject on which he can speak from
long personal experience and in selecting Inspection accepted practice was
being followed. The President expanded the title to "The Inspecting Engineer's
Contribution to Railway Economy"; although inspection in its technical aspect
is of interest to all members of the Institution, he showed that it provides
a service which is of value to other Railway Departments.
It is a long time since the subject of Inspection figured in the Institution's
proceedings and no doubt many of the parties concerned with it have had an
imperfect grasp of the matter as a whole. This able exposition showed that
the services of the Inspecting Engineer, when rightly used, are a good investment
for all parties to an Engineering contract. The President examined the functions
of the Inspecting Engineer, the requirements which bring those functions
into being, and how they are fulfilled. It was explained "What manner of
men these are," what their training and experience gives them and some examples
of their work were described. Finally an estimate of the cost and value of
their services was given. The procedure built up during over half-a-century's
experience was explained and many of the tests, checks: analyses, etc.,
described. The excellent locomotive inspector's notebook evolved by W.A.
Lelean, a past President of the Institution, was outlined. This formed the
subject of a paper by Lelean as far back as 1915,
but it was commended by Tntton as worthy of careful study. The President
suggested that shop and shed inspectors on Railways would find booklets of
the form outlined of considerable assistance in settling any points in dispute
when engines received in shed after periodic shopping do not come up to
expectations.
The final step in the procedure of inspection is the signing or countersigning
of the inspection certificate.
This most important document serves several purposes, which were described.
The most oft quoted objection to inspection is that it "wastes time." Efficient
inspection obviously "takes" time, but should not "waste" it. One of the
most frequent difficulties the Inspecting Engineer encounters is that of
working to a loose specification. Sir Alexander Rendel, the eminent Consulting
Engineer, used to say, "a good specification saves money. What is the use
of starting on half-a-sheet of notepaper and ending in the law courts?" In
addition to the maintenance of standards the Inspecting Engineer is usually
called upon to perform a number of subsidiary duties. The most common of
these are:the submission of progress reports, providing forecasts of
delivery, advising the client on any unusual rejections and suggestmg
Improvements in his specification, and assisting both client and contractor
by "chasing" delayed sublet material.
The benefits resulting from Inspection to Client, Contractor and Consulting
Engineer were considered under their respective headings. The old argument
that a tenderer puts 10 per cent. on to his price if the contract is subject
to inspection is usually discredited. If taken seriously it is a compliment
to inspection. Naturally it implies that the Contractor will be working to
finer limits with a higher percentage of rejects and, consequently, the Purchaser
gets better value. In the President's experience good inspection by a competent
authority is generally welcomed by Contractors, for reasons which he explained.
All Designers should be encouraged to visit the works where their contracts
are under inspection. Similarly Inspecting Engineers should pay frequent
visits to their Designer's Office so that when they have interpretations
to make or borderline cases to deal with they may be fully cognisant of the
Designer's intentions. The cost of inspection was considered and the possible
methods of charging explained. Theoretically, and from the professional point
of view the time basis is the correct method of charging for inspection work.
In practice it gives the Inspecting Engineer the free hand he should have
in carrying out his duties conscientiously and, in the long run, it is generally
cheaper for the client. This excellent survey of a most important branch
of mechanical engineering was wittily concluded by the apposite remark that
there is more in inspection than meets the eye!
The President stated that looking through the records of our Institution
he found that it is a long time since the subject of Inspection was dealt
with. It is usual for the author of a Presidential Address to choose
a subject on which he can speak from long personal experience and he was,
therefore, following accepted practice in selecting Inspection as his subject.
He had expanded the title to The Inspecting Engineers Contribution
to Railway Economy because, although inspection in its technical aspect
is of interest to all members of our Institution, he hoped to show that it
provides a service which is of value to other Railway Departments. We, in
this Institution, have an important part to play in providing a large proportion
of the worlds transport. To that extent we are responsible for seeing
that the transport we provide is safe and economical and in this responsibility
the Inspecting Engineer has a vital share.
He hoped to show that the services of the Inspecting Engineer, when rightly
used, were a good investment for all parties to an Engineering contract.
In doing this we shall examine the functions of the Inspecting Engineer,
the requirements which bring those functions into being and how they are
fulfilled. We can then go on to see what manner of men these are,
what their training and experience gives them, and give examples of their
work. Finally, we will attempt to give an estimate of the cost and value
of their services.
Journal No. 224
Peacock, D.W. (Paper No. 506)
Railway wind tunnel work. 606-31. Disc.: 631-61.
Fourth Ordinary General Meeting of the Midlands Centre was held at
the Midland Hotel, Derby, on 14 December 1950, the Chair being taken by E.
R. Durnford.
The wind tunnel installed by LMS at Derby. Describes work on the Stanier
streamlined Pacifics, the streamlined articulated railcar, smoke deflection,
the Britannia Pacifics, the Fell diesel and on platform awnings.
Discussion: A. H. McNair (634) said in connection
with smoke deflection the Author remarked that the L.N.E. type of front end
which was used on the A4 class engines was found to be less satisfactory
than the L.M.S. type, but he understood that Sir Nigel Gresley, when he designed
the front end, did not have streamlining entirely in mind, but had also smoke
deflection. A considerable amount of work put into this particular point
resulted ultimately in the wedge shaped front end being extended comparatively
far back on the boiler barrel. At the same time the chimney casing was kept
completely proud of the ultimate top of the casing which allowed a wedge
of air, when the wind was at an angle to the train, to be driven in between
the point of exhaust and the top of the casing behind the chimney. Consequently,
it tended to relieve the down draught on the lee side, to which the Author
referred in Mr. Sharps question